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BMW R1150RT 2002-2003 Service Repair Manual

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The BMW R1150RT, produced for the 2002 and 2003 model years, is a premium sport-touring motorcycle renowned for its comfortable ergonomics, robust air-cooled flat-twin boxer engine, and shaft drive. This...
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BMW R1150RT 2002-2003 Service Repair Manual
The BMW R1150RT, produced for the 2002 and 2003 model years, is a premium sport-touring motorcycle renowned for its comfortable ergonomics, robust air-cooled flat-twin boxer engine, and shaft drive. This model offers a stable and engaging riding experience, making it ideal for long-distance touring and performance-oriented riders. Its engineering quality is evident in its sophisticated Telelever front and Paralever rear suspension systems, designed to provide exceptional handling and stability. The R1150RT distinguishes itself with extensive touring amenities and a powerful, reliable powerplant, solidifying its reputation for producing high-quality, capable motorcycles. This comprehensive Factory Service Repair Workshop Manual provides detailed instructions for the service, repair, maintenance, and diagnostics of the BMW R1150RT (R28 chassis code). It covers all essential systems, including the complete engine overhaul, power supply, air-cooled engine, braking systems with ABS, Telelever and Paralever suspensions, chassis components, and electrical systems with wiring diagrams. The manual also details scheduled maintenance intervals, troubleshooting guides, and the use of special tools, offering professional-level insights and step-by-step procedures with torque specifications and measurements. This resource is indispensable for owners and technicians aiming to maintain and repair the R1150RT effectively.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150RT
Model Variant:
Touring
Production Years Covered:
2002, 2003
Chassis Code:
R28
Codes
Engine Family Code:
R28
👋 Introduction
Market Position
Segment:
Premium Sport Touring Motorcycle
Target Audience:
Long-distance touring riders, performance-oriented motorcyclists
Competitive Analysis
Key Competitors:
Honda ST1300, Yamaha FJR1300, Kawasaki Concours GTR1400
Key Features
Vehicle Selling Points:
Comfortable ergonomics, robust boxer engine, shaft drive, extensive touring amenities
Manual Value Proposition:
Authoritative guide for maintaining and repairing the R1150RT, replicating factory technician resources
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Diagnostics
Secondary Coverage:
Electrical Systems, Troubleshooting, Special Tools
Page Count
Total Pages:
95
Manual Type
Type:
Original Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Overhaul, Component Identification, Lubrication
Power Supply:
Charging System, Battery, Starter Motor
Cooling System:
Air-cooled Twin-cylinder Boxer Engine (no liquid cooling)
Braking System:
Front and Rear Brakes, ABS (if equipped), Brake Fluid Service
Suspensions:
Front Telelever Suspension, Rear Paralever Suspension, Adjustment, Overhaul
Chassis:
Frame, Swingarm, Wheel Bearings, Steering Head Bearings
Electrical System:
Wiring Diagrams, Ignition System, Lighting, Instruments, ECU Diagnosis
Bodywork:
Fairing Components, Seat, Luggage Systems, Windscreen Adjustment
Procedures Included
Maintenance:
Scheduled Service Intervals, Oil Changes, Filter Replacements, Spark Plug Service
Troubleshooting:
Diagnostic Steps, Symptom-based Troubleshooting Guides
Repair:
Component Removal and Installation, Sub-assembly Overhaul
Special Tools:
Identification and Usage of BMW-specific Tools
Pre Delivery:
Pre-Sales Inspection and Setup Procedures
Technical Depth
Depth:
Comprehensive, Professional-Level Diagnostics and Repair
Detail Level:
Detailed Step-by-Step Instructions, Torque Specifications, Clearance Measurements
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Scanned Quality:
High Resolution, Clear Text and Diagrams
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Four-stroke, Flat Twin (Boxer)
Displacement:
1130 cc
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.8:1
Valve Train:
2 Valves per cylinder, Pushrod actuated, Overhead Valves (OHV)
Performance
Horsepower:
95 hp @ 7,250 rpm (approximate)
Torque:
70.8 lb-ft @ 5,500 rpm (approximate)
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 Fuel Injection
Fuel Type:
Unleaded Premium (95 RON)
Engine
Ignition System:
Digital Electronic Ignition (CDI)
Starter:
Electric Starter
Clutch:
Single Dry Plate Clutch
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission
Features
Drive:
Shaft Drive
Gear Ratios:
Specific ratios detailed within the manual
Transmission Fluid:
Refer to manual for specific type and capacity (typically gear oil)
📐 Dimensions
Exterior
Length:
Approximately 2230 mm (87.8 in)
Width:
Approximately 950 mm (37.4 in) at handlebars
Height:
Approximately 1405 mm (55.3 in) at windscreen
Weights
Dry Weight:
Approximately 255 kg (562 lbs)
Gross Vehicle Weight:
Refer to vehicle plate or manual for specific GVWR
Fuel Tank Capacity:
25 liters (6.6 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for motorcycles in traditional automotive sense; focus on design and engineering
Active Features
ABS:
BMW Motorrad Integral ABS (often optional or standard depending on region/spec)
Braking System:
Dual front discs, single rear disc
Passive Features
Lighting:
Halogen Headlight, LED Taillight, Turn Signals
Chassis Stability:
Telelever front and Paralever rear suspension designed for stability
💡 Technology Features
Infotainment
Instrumentation:
Analog Tachometer, Digital Speedometer, Multi-function Display (Time, Gear Indicator, Trip Computer, Fuel Level, Warning Lights)
Audio System:
Optional radio/cassette or CD player with speakers, integrated into fairing
Driver Assistance
ABS:
Integral ABS system, with linked braking action where applicable
Connectivity
Diagnostic Port:
BMW 10-pin diagnostic connector, requiring specific tools for advanced diagnostics
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 10,000 km or annually
Major Service Interval:
Refer to manual; typically at 20,000 km, 40,000 km, etc., involving valve adjustment, spark plugs
Fluid Specifications
Engine Oil Type:
Refer to manual; typically SAE 15W-40 or 20W-50 motorcycle specific oil meeting API SG/SH/SJ or JASO MA/MA2
Engine Oil Capacity:
Refer to manual; typically around 4.0 liters with filter change
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
Refer to manual; typically SAE 80W-90 API GL-5 gear oil
Final Drive Oil Capacity:
Refer to manual; typically around 0.18 liters
Known Issues
Common Wear Items:
Clutch wear, clutch slave cylinder seal, fuel pump relay, regulator/rectifier failure (potential for earlier models, less common on later ones), wheel bearings
Electrical Gremlins:
Can occur due to age and mileage; wiring harness integrity is crucial, check connectors
Telelever Pivot:
Wear in the pivot bearing can affect handling; refer to manual for inspection and adjustment
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW Motorrad known for engineering excellence, boxer engines, and touring capabilities
Model Evolution
Predecessor:
R1100RT
Successor:
R1200RT
Production
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded for comfort and touring capability, though often criticized for weight compared to Japanese counterparts.
Ratings
Owner Satisfaction:
High for touring comfort and reliability, but maintenance can be specialized.
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