Chrysler Town & Country 2002-2004 Service Repair Manual

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Art.-Nr: 105297

Stichworte: 2002 2003 2004 Car Chrysler Marine Misc Outboard Engines Town & Country

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Beschreibung

The Chrysler Town & Country, spanning model years 2002 through 2004, represents the fourth generation (RS) of Chrysler's esteemed full-size minivan. Engineered for families and those requiring substantial passenger and cargo capacity, this vehicle offers a spacious interior and versatile seating arrangements, often including features like Stow 'n Go. Available with either a 3.3L or 3.8L V6 engine, and paired with a 4-speed automatic transaxle, the Town & Country provides a comfortable ride and a practical solution for daily transportation and family travel. Its design prioritizes functionality and comfort, positioning it as a strong contender in the competitive minivan market. This comprehensive service repair workshop manual is designed to provide detailed information for the maintenance and repair of your Chrysler Town & Country. Covering a wide array of systems, including the 3.3L and 3.8L V6 engines, 4-speed automatic transmissions, brakes, suspension, steering, and electrical systems, this manual offers in-depth guidance. It includes scheduled maintenance procedures, diagnostic troubleshooting, repair and rebuild instructions, and component installation details. The manual's professional-level content, complete with torque values, wiring diagrams, and step-by-step instructions, is invaluable for both experienced technicians and dedicated DIY enthusiasts aiming to preserve their vehicle's performance and longevity.

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Town & Country

Years Covered:

2002, 2003, 2004

Generation

Generation Identifier:

Fourth Generation (RS)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Full-size Minivan

Target Audience:

Families, those needing ample passenger and cargo space

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Uplander

Key Features

Vehicle Features:

Spacious interior, versatile seating (including Stow 'n Go in later models/trims), comfortable ride, available AWD (rare for segment at the time), family-oriented amenities

Manual Value Proposition:

Empowers owners and independent mechanics with detailed, factory-level repair and maintenance information, enabling cost savings and proper upkeep.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive Service and Repair

Secondary Coverage:

Workshop Procedures, Diagnostics, Maintenance

Page Count

Estimated Page Count:

Over 1500 pages (typical for comprehensive manuals of this era)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF) / Printed (speculative, commonly offered in both)

📖 Manual Coverage

Systems Covered

Engine:

3.3L V6 (EGA), 3.8L V6 (L32), Diagnostics, Overhaul, Timing, Lubrication, Cooling, Fuel, Ignition, Emissions

Transmission:

4-Speed Automatic (41TE, 42LE), Diagnostics, Overhaul, Fluid Service, Control Systems

Brakes:

Front Disc, Rear Drum/Disc (depending on trim), ABS, Hydraulic System, Service and Repair

Suspension Steering:

Front MacPherson Strut, Rear Torsion Beam/Coil Spring, Power Steering System, Alignment, Components

Electrical Electronics:

Battery, Charging System, Starting System, Lighting, Instrumentation, Body Control Module (BCM), Powertrain Control Module (PCM), Fuses, Relays, Wiring Diagrams, Power Sliding Doors, Power Liftgate

HVAC:

Air Conditioning, Heating, Ventilation, Component Service, Refrigerant Handling

Body Chassis:

Body Panels, Doors, Seats (Stow 'n Go variations may have specific notes), Interior Trim, Exterior Trim, Frame/Unibody Structure

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Tune-ups, Belt Replacements

Diagnostics:

Troubleshooting flowcharts, Diagnostic Trouble Codes (DTCs), Component Testing, Scan Tool Usage

Repair Rebuild:

Engine Rebuild, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Electrical Component Repair/Replacement

Installation:

Component Installation (e.g., alternators, starters, sensors), Trim Piece Installation, Accessory Installation

Technical Depth

Depth Level:

Professional Level - Suitable for Certified Technicians and Serious DIYers

Detail Level:

Detailed specifications, torque values, diagnostic procedures, step-by-step repair instructions, wiring diagrams

📊 Manual Specifications

File Format

Digital Format:

PDF (Searchable text, high-resolution images/diagrams)

Print Quality

Print Clarity:

High Resolution, Clear Diagrams and Text

Binding Type

Physical Binding:

Perfect Bound or Spiral Bound (if printed)

Paper Type

Physical Paper:

Durable, semi-gloss paper suitable for shop environments (if printed)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

3.3 Liter (3301cc)

Engine 1 Configuration:

V6, Overhead Valve (OHV)

Engine 1 Code:

Engine 1 Horsepower:

180 hp @ 5000 rpm (approx.)

Engine 1 Torque:

210 lb-ft @ 3400 rpm (approx.)

Secondary Engine

Engine 2 Displacement:

3.8 Liter (3778cc)

Engine 2 Configuration:

V6, Overhead Valve (OHV)

Engine 2 Code:

Engine 2 Horsepower:

200 hp @ 5000 rpm (approx.)

Engine 2 Torque:

240 lb-ft @ 3200 rpm (approx.)

Performance

Fuel Type:

Unleaded Gasoline

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

🔧 Transmission

Standard

Transmission Type Standard:

4-Speed Automatic Transaxle

Transmission Code Standard:

Optional

Transmission Type Optional:

4-Speed Automatic Transaxle (with different torque converter/control module)

Transmission Code Optional:

Features

Transmission Features:

Electronically Controlled, Overdrive Gear

Fluid Specifications

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid Type 4) - Mopar Recommended

Transmission Fluid Capacity:

Approx. 7.7 Quarts (7.3 Liters) - Dry Fill, check dipstick

📐 Dimensions

Exterior

Length:

Approx. 198.9 inches

Width:

Approx. 76.6 inches

Height:

Approx. 67.1 inches

Wheelbase:

Approx. 120.0 inches

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 20.0 - 30.0 cu ft (variable)

Cargo Volume Max:

Approx. 140.0 - 150.0 cu ft (with seats removed/stowed)

Weights

Curb Weight:

Approx. 4300 - 4600 lbs (depending on configuration)

Gross Vehicle Weight Rating Gvwr:

Approx. 5800 - 6000 lbs

🛡️ Safety Features

Ratings

NHTSA Front Driver Side Impact:

4 Stars (2002 Model)

NHTSA Front Passenger Side Impact:

4 Stars (2002 Model)

IIHS Front Offset Crash Rating:

Good (2002 Model)

Active Features

Active Safety:

Anti-lock Braking System (ABS), Traction Control (available on some trims/years)

Passive Features

Passive Safety:

Front Airbags (Driver and Passenger), Side Impact Airbags (optional/later trims), Crumple Zones, Seatbelt Pretensioners

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM Radio, CD Player, Cassette Player (optional/early models), optional rear-seat entertainment systems

Driver Assistance

Driver Assistance Features:

Cruise Control, Parking Assist Sensors (optional on some trims)

Connectivity

Connectivity Features:

Limited to basic accessory power outlets; no integrated Bluetooth or USB in this era.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 6 months, whichever comes first (check manual for specific oil type/viscosity recommendations)

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on driving conditions

Spark Plug Replacement:

Around 100,000 miles for original plugs (check manual for type and gap)

Coolant Flush:

Every 30,000-50,000 miles or 3-5 years

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API Certified)

Engine Oil Capacity:

Approx. 4.5 Quarts (4.3 Liters) for 3.3L, 5.0 Quarts (4.7 Liters) for 3.8L (with filter)

Coolant Type:

Chrysler/Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) - Pink color

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent ATF+4

Known Issues

Common Wear Items:

Front suspension components (ball joints, tie rod ends), CV axles, brake pads and rotors, water pump, radiator, transmission solenoid issues

Common Electrical Issues:

Power window motors, power sliding door components, instrument cluster failures, CAN bus communication issues

Engine Specific Concerns:

3.3L can experience intake manifold gasket leaks; 3.8L can have head gasket issues in some cases, though less common than in later generations.

📚 Vehicle History

Brand Heritage

Chrysler Legacy:

Chrysler has a long history of innovation in the minivan segment, introducing the original minivan concept in the 1980s.

Model Evolution

Town And Country Evolution:

The Town & Country has consistently been Chrysler's premium minivan offering, evolving through various generations focusing on comfort, space, and features.

Production

Production Location:

Windsor Assembly Plant, Windsor, Ontario, Canada

Model Years In Production For This Generation:

2001-2007

🏆 Awards & Recognition

Recognitions

Segment Awards:

The Town & Country, as part of Chrysler's minivan lineup, has historically received positive reviews for its practicality and family-friendly features, often cited in automotive publications for its value and versatility.

Ratings

Consumer Reports Ratings:

Ratings varied by model year and specific features; often noted for ride comfort but sometimes flagged for reliability concerns in certain areas.