Motorcycle Segment:
High-performance sportbike, often competing with Italian and Japanese superbikes of its era
Key Competitors Era:
Ducati 996, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR954RR, Kawasaki ZX-9R
Engine Layout:
V-Twin engine, known for its torque and character
Design Philosophy:
Italian design and engineering, focusing on performance and rider experience
Target Audience:
Owners seeking to perform their own maintenance and repairs
Primary Coverage:
Service and Repair of Aprilia RSV Mille 2002 model
Chapters Listed:
Introduction, General Information, Service and Setting Up, Engine, Fuel Supply System, Cooling System, Electric System, Chassis, Repair Information, Analytical Index
Type:
Official Certified Service & Repair Manual
Engine:
Detailed coverage including disassembly, assembly, inspection, and torque specifications
Fuel Supply System:
Includes fuel injection system, fuel pump, injectors, and fuel filter maintenance and diagnostics
Cooling System:
Radiator, coolant pump, thermostat, cooling fan, and fluid specifications
Electric System:
Wiring diagrams, ignition system, charging system, starter, battery, lighting, and ECU diagnostics
Chassis:
Frame, suspension (front and rear), steering, wheels, and braking system maintenance and adjustments
Exhaust System:
Information on exhaust components and potential modifications/troubleshooting
Transmission And Clutch:
Detailed procedures for clutch service, gear linkage adjustments, and transmission internals
Wheels And Tires:
Information on wheel bearing maintenance, tire pressure recommendations, and tire changing procedures
Maintenance:
Routine servicing, fluid changes, filter replacements, chain adjustment, and general upkeep
Repair:
Step-by-step instructions for component repair and replacement
Troubleshooting:
Diagnostic procedures for common issues and fault finding
Setting Up:
Adjustment procedures for various systems
Suspension Adjustment:
How to adjust front and rear suspension for different riding conditions
Brake System Service:
Bleeding, pad replacement, caliper maintenance
Depth:
Comprehensive; suitable for DIY enthusiasts and professional technicians
Diagnostic Capabilities:
Includes troubleshooting guides and potential fault code explanations (if applicable to the ECU)
Component Diagrams:
Likely includes exploded diagrams for complex assemblies
Torque Specifications:
Essential torque values for critical fasteners across all systems
Manual Purpose:
To empower owners with the knowledge and steps necessary for the upkeep and repair of their Aprilia RSV Mille 2002
Engine Type:
V-Twin, Four-stroke
Displacement:
998 cc (approximate, specific variants may differ slightly)
Fuel System:
Electronic Fuel Injection (EFI) with throttle bodies
Horsepower:
Typically in the range of 125-135 HP (at crankshaft, depending on exact spec and tuning)
Torque:
High torque output due to V-Twin configuration, contributing to strong mid-range pull
Valve Train:
DOHC (Double Overhead Camshaft), 4 valves per cylinder
Braking System Front:
Dual 320 mm discs with radial-mount calipers (e.g., Brembo)
Braking System Rear:
Single 220 mm disc with a caliper
Frame Construction:
Aluminum twin-spar frame for rigidity and light weight
Suspension Front:
Adjustable upside-down (USD) forks (e.g., Paioli or Marzocchi)
Suspension Rear:
Adjustable monoshock with linkage system
Instrument Cluster:
Digital and analog display with tachometer, speedometer, odometer, trip meters, and warning lights
Traction Control:
Not typically featured on this specific 2002 model year; advanced rider aids were less common
Connectivity Features:
None (standard for the era, focused on mechanical and electronic performance)
Oil Change Interval:
Typically every 5,000-7,500 km or annually, refer to manual for precise intervals
Spark Plug Replacement:
Refer to manual, often around 10,000-20,000 km
Valve Clearance Check:
Crucial for V-twins, refer to manual for mileage intervals (e.g., 12,000-24,000 km)
Engine Oil Type:
High-quality synthetic motorcycle oil, API SG/SH/SJ or higher, JASO MA, viscosity grade 10W-40 or 15W-50 recommended, refer to manual for specific Aprilia approvals
Coolant Type:
Ethylene glycol based antifreeze, mixture with distilled water (50/50), specific color/type to be confirmed in manual
Brake Fluid Type:
DOT 4 or DOT 5.1 synthetic brake fluid
Common Wear Items:
Clutch plates, rear shock absorber seals, voltage regulator, fuel pump reliability
Electrical Gremlins:
Older Italian bikes can sometimes exhibit minor electrical connection issues; thorough inspection is key
Fuel Injection Sync:
Essential for optimal performance and smooth running of V-twin engines
Throttle Body Cleaning:
Can improve throttle response and idle stability
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing heritage in various motorcycle disciplines
Predecessor Lineage:
The RSV Mille line evolved from Aprilia's experience with V-twin engines in racing and previous road models
Production Period:
The first generation RSV Mille was produced from 1998 to 2003, with the 2002 model being part of this significant generation
Manufacturing Location:
Italy
Reputation:
The RSV Mille series is generally well-regarded for its performance, handling, and distinctive V-twin character
Critical Reception:
Motorcycle publications often praised its chassis, brakes, and potent engine, though some noted its weight compared to certain Japanese rivals.
