2002 APRILIA RSV MILLE Service Repair Manual

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Stichworte: 2002 Aprilia Motorcycle Motorcycles RSV MILLE RSV Models

Produktvarianten

Beschreibung

The 2002 RSV Mille represents a pinnacle of Italian sportbike engineering, renowned for its potent V-twin engine and exceptional handling. This model, powered by a 998cc V-Twin, delivers impressive horsepower and torque, making it a formidable machine for both spirited riding and track performance. The brand's rich racing heritage is evident in the RSV Mille's design, featuring a lightweight aluminum twin-spar frame, advanced suspension, and powerful braking systems, all contributing to its acclaimed agility and control. This comprehensive service repair manual provides essential information for owners, mechanics, and technicians to maintain and repair the 2002 RSV Mille. It covers a vast array of systems, including detailed procedures for engine, drivetrain, chassis, suspension, brakes, and electrical systems. With step-by-step repair instructions, exploded diagrams, troubleshooting guides, and critical technical specifications, this manual empowers users to perform everything from routine maintenance, such as oil changes and valve adjustments, to complex repairs, ensuring the longevity and optimal performance of the motorcycle.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

RSV Mille

Model Year:

Codes

Vin Code Platform:

RP (specific to RSV Mille models)

👋 Introduction

Market Position

Target Audience:

Aprilia RSV Mille owners, DIY enthusiasts, independent repair shops

Competitive Analysis

Value Proposition:

Provides professional-level repair and maintenance information at a fraction of dealer costs, empowering owners to perform their own service efficiently.

Key Features

Content Highlight:

Step-by-step instructions, detailed exploded diagrams, comprehensive system coverage, troubleshooting guide, technical specifications.

Delivery Model

Purchase Benefit:

Instant access and no shipping costs, allowing immediate use.

📋 Manual Details

Coverage Areas

Primary Coverage:

2002 Aprilia RSV Mille

Page Count

Estimated Pages:

Extensive (details suggest a comprehensive factory-style manual, typically 500+ pages for this level of detail)

Manual Type

Type:

Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine Removal/Installation, Fuel System, Lubrication, Cooling, Combustion, Cylinder Head/Valves, Crankcase, Piston, Cylinder, Crankshaft, Balancer, Alternator, Starter Clutch

Drivetrain Systems:

Gearbox, Clutch, Transmission System

Chassis Systems:

Front Wheel, Steering System, Rear Wheel System, Chassis, Frame, Body Panels, Exhaust System, Wheels & Tyres

Suspension Brakes:

Suspension, Braking System

Electrical Systems:

Electrical System, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams

Body Fixtures:

Fenders, Exhaust Pipe, Body & Fixtures

Procedures Included

Maintenance Adjustments:

General Information, Specifications, Maintenance, Periodic Checks & Adjustments

Repair Diagnostics:

Troubleshooting, Step-by-step repair procedures, Exploded pictures & diagrams for efficient repair

Technical Depth

Depth Of Information:

Comprehensive, covering simple to complicated repairs, professional mechanic level

📊 Manual Specifications

File Format

Supported Software:

Adobe PDF Reader

Compression Format:

WinZip (required for extraction)

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Features

Zoom Functionality:

Yes (Zoom In/Out capability)

Delivery

Download Method:

Instant Download upon payment completion

Compatibility

Operating Systems:

All Versions of Windows (XP, ME, 98, NT, 2000, Vista 32/64-bit) & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin, Four-Stroke (Rotax 60-Degree V-Twin)

Displacement:

998 cc (60.9 cu. in.)

Performance

Bore X Stroke:

97 mm x 67.5 mm (typical for this generation)

Compression Ratio:

11.4:1 (typical)

Horsepower Peak:

Approx. 128-136 hp @ 9,200 rpm (depending on specific model variant and tuning)

Torque Peak:

Approx. 101-105 Nm @ 7,000 rpm (depending on specific model variant and tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with dual injectors per cylinder (often Weber Marelli or similar)

Fuel Type:

Unleaded Petrol (95 RON recommended)

Ignition System

Ignition Type:

Digital electronic ignition

Cooling System

Cooling Method:

Liquid-cooled

Lubrication System

Oil Type:

SAE 10W-40 or 15W-50 API SG or higher, JASO MA certified motorcycle oil (specifics in manual)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch Type:

Hydraulically operated wet multi-plate clutch

Gear Ratios

Gear Ratios:

Detailed ratios are available within the manual's 'Gearbox & Clutch' section

Final Drive

Final Drive Type:

O-ring sealed chain drive

📐 Dimensions

Exterior

Length:

Approx. 2040 mm (80.3 in.)

Width:

Approx. 720 mm (28.3 in.)

Height:

Approx. 1135 mm (44.7 in.)

Weights

Dry Weight:

Approx. 188 kg (414.5 lbs)

Wet Weight:

Approx. 206 kg (454.2 lbs) (with fluids)

Capacity

Fuel Tank Capacity:

21 liters (5.5 US gal)

🛡️ Safety Features

Active Features

Braking System Front:

Dual 320mm discs with 4-piston radial calipers (e.g., Brembo)

Braking System Rear:

Single 220mm disc with 2-piston caliper

Passive Features

Lighting:

Dual Halogen Headlights, LED Taillight

Features

Frame Type:

Aluminum twin-spar frame

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer, digital speedometer, trip meter, clock, temperature gauge, warning lights.

Driver Assistance

ABS Availability:

ABS was an optional feature on some 2002 models (check specific bike)

Connectivity

Diagnostic Ports:

Specific diagnostic connectors for ECU access (covered in electrical section)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 km (3,000-5,000 miles) or annually (specifics detailed in manual)

Valve Clearance Check:

Typically around 10,000-15,000 km (6,000-9,000 miles) (specifics in manual)

Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment (check manual for specific intervals)

Fluid Specifications

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (typically a 50/50 mix with distilled water)

Brake Fluid Type:

DOT 4 or DOT 5.1 (refer to manual for exact specification)

Clutch Fluid Type:

DOT 4 or DOT 5.1 (refer to manual for exact specification, same as brake fluid)

Known Issues

Common Wear Items:

Stator/regulator-rectifier, clutch slave cylinder seals, exhaust valve actuator, fuel pump relays (early models). Manual assists in diagnosing and rectifying these.

Technical Data

Spark Plug Gap:

Refer to manual (typically 0.8-1.0 mm)

Tire Pressure Front:

2.5 bar (36 psi) (solo rider, cold - verify in manual)

Tire Pressure Rear:

2.9 bar (42 psi) (solo rider, cold - verify in manual)

📚 Vehicle History

Brand Heritage

Brand Focus:

Aprilia is an Italian manufacturer renowned for its racing heritage and high-performance motorcycles, particularly in the sportbike and off-road segments.

Model Evolution

Rsv Mille Introduction:

The RSV Mille was Aprilia's flagship sportbike, introduced in 1998 to compete in the litre-class superbike market, utilizing the potent Rotax V-twin engine.

Production

Manufacturing Location:

Noale, Italy

🏆 Awards & Recognition

Recognitions

Performance Reviews:

Critically acclaimed for its potent V-twin engine, handling, and braking performance upon release, often lauded as a true European superbike competitor.