Target User:
Owners, technicians, and repair shops seeking to perform maintenance, diagnostics, and repairs on the 2002 Arctic Cat ZL 600 EFI SS.
Manual Advantage:
Provides manufacturer-authorized, hands-on documented procedures for comprehensive repair, unlike generic guides. Essential for accurate EFI system servicing.
Documentation Quality:
Originally published by the manufacturer, ensuring accuracy and completeness for dealership technicians. Includes extensive diagrams and illustrations.
Major Systems:
Engine, Fuel System (EFI), Chassis, Steering, Electrical (Ignition, Lighting, Starting), Power Train (Clutches, Chaincase), Brake, Suspension, Drive Track
Estimated Pages:
Extensive (based on comprehensive coverage listed)
Type:
Service Repair Manual
Engine Mechanical:
Disassembly, inspection, assembly, and adjustment of top-end (pistons, rings, cylinders), bottom-end (crankshaft, connecting rods, bearings), oil pump, recoil starter, flywheel magneto.
Fuel System:
Detailed procedures for the Electronic Fuel Injection (EFI) system, including fuel pump, injectors, sensors, EFI control unit, troubleshooting, and tuning data.
Electrical System:
Ignition system (CDI, coils, spark plugs), lighting system (headlights, taillights), charging system (lighting coil, voltage regulator, rectifier), electric starting system (starter motor, relay, battery testing).
Power Train:
Primary and secondary clutch removal, disassembly, inspection, assembly, tuning, and sheave alignment. Chaincase disassembly, inspection, and assembly with gearing details.
Chassis And Body:
Steering system assembly and adjustment, ski inspection and assembly, oil tank, and fuel tank servicing.
Diagnostic Troubleshooting:
Comprehensive troubleshooting guides for various systems including fuel, ignition, electrical, and engine performance issues.
Maintenance:
Periodic maintenance, pre-season preparation, tune-ups, high altitude tuning, cable adjustments (starter, throttle, oil pump).
Repair Rebuild:
Step-by-step instructions for complete teardown, repair, and reassembly of all major mechanical and electrical components.
Depth:
Expert-level detail suitable for dealership technicians and experienced DIY mechanics, covering everything from basic adjustments to complete engine rebuilds and EFI system diagnostics.
Display Features:
Basic instrumentation including speedometer, tachometer, odometer, fuel gauge, and warning lights (specifics may vary by trim).
Efi System:
The Electronic Fuel Injection (EFI) system provides precise fuel delivery for improved performance, fuel economy, and emissions compared to carbureted models.
General Maintenance:
Includes pre-season checks, periodic lubrication, belt inspection, track adjustment, and fluid level checks, with specific intervals detailed within the manual.
Engine Oil:
Specific 2-stroke synthetic blend oil injection recommended by Arctic Cat (details in manual).
Clutch Grease:
Specific grease for clutch roller bearings and spider arms (details in manual).
Common Wear Items:
V-belts, shock absorber bushings, ski carbides, track lugs, and primary/secondary clutch components are common wear items requiring regular inspection and potential replacement.