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    Chrysler 300M Concorde Intrepid 2002 Factory Service Manual

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    This manual covers the 300M, Concorde, and Intrepid models from the 2002 model year. These vehicles, built on the platform, were known for their comfortable interiors and feature-rich offerings. The...
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    Art.-Nr: 79132
    This manual covers the 300M, Concorde, and Intrepid models from the 2002 model year. These vehicles, built on the platform, were known for their comfortable interiors and feature-rich offerings. The 300M, in particular, was recognized for its upscale positioning and was named to Car and Driver's 10Best lists in 1999 and 2000. Powered by a 3.5L V6 engine and typically equipped with a 4-speed automatic transmission, these sedans provided a refined driving experience, with features such as Anti-lock Braking System (ABS) and optional traction control contributing to their safety and performance. This comprehensive factory service repair manual provides detailed information for owners and technicians. It covers general maintenance, troubleshooting, and in-depth repair procedures for all major vehicle systems, including the engine, transmission, brakes, electrical system, suspension, steering, HVAC, and chassis. With step-by-step instructions, diagnostic flowcharts, and technical specifications, this manual empowers users to perform maintenance and repairs effectively, ensuring the longevity and optimal performance of their vehicles. The manual is presented in English and is easily searchable and printable for convenient use.
    🏷️ Basic Information
    Identification
    Make:
    Chrysler
    Model:
    300M, Concorde, Intrepid
    Year:
    2002
    👋 Introduction
    Market Position
    Target Audience:
    Chrysler 300M, Concorde, and Intrepid owners and DIY mechanics
    Competitive Analysis
    Source Of Information:
    Actual Genuine Repair Service Factory Manuals (not 3rd party)
    Key Features
    Benefit Statement:
    Empowers owners to make informed maintenance and repair decisions, saving on labor costs.
    Manual Usability:
    Easy to view and print, no advanced computer skills required.
    Content Enhancements:
    Includes detailed substeps, notes, cautions, warnings, numbered instructions, and bold figure numbers for clarity.
    📋 Manual Details
    Coverage Areas
    Coverage Scope:
    Complete official factory service and repair
    Page Count
    Estimated Pages:
    Hundreds (specific number not provided, but implies comprehensive)
    Manual Type
    Type:
    Factory Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Major Systems:
    General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
    Engine Service Details:
    Engine disassembly, assembly, diagnostics, timing belt/chain service (if applicable), cooling system, lubrication system, fuel system, emission controls.
    Transmission Service Details:
    Transmission removal, installation, overhaul, fluid changes, torque converter service, diagnostic procedures.
    Brake System Details:
    Disc brake service (pads, rotors), drum brake service (if applicable), hydraulic system, parking brake, ABS system diagnostics and repair.
    Electrical System Details:
    Component testing, diagnostic procedures, charging system, starting system, lighting, power accessories, body control modules, wiring diagrams.
    Suspension Steering Details:
    Front and rear suspension component replacement, alignment specifications, steering gear service, power steering system troubleshooting.
    Chassis Body Details:
    Frame and body construction, panel replacement, door and window adjustments, bumper service, corrosion protection.
    HVAC Details:
    Air conditioning system service, refrigerant handling, heater core replacement, climate control system diagnostics.
    Restraint System Details:
    Airbag system operation, diagnosis, and replacement procedures, seatbelt service.
    Interior Details:
    Trim removal and installation, seating systems, interior paneling, dashboard components.
    Differential Drive Axle Details:
    Front-wheel drive axle service, CV joints, differential maintenance and repair.
    Procedures Included
    Repair Procedures:
    Step-by-step repair instructions, diagnostics, maintenance, rebuilding, refurbishing, restoration, tuning
    Troubleshooting Methodology:
    Systematic diagnostic flowcharts, symptom-based troubleshooting, electrical diagnostic charts.
    Maintenance Tasks:
    Scheduled maintenance items, fluid level checks, filter replacements, belt inspections, tune-up procedures.
    Component Replacement:
    Instructions for replacing major and minor components across all covered systems.
    Technical Depth
    Depth Of Information:
    Factory-trained technician level, detailed diagnostic and repair procedures, advanced troubleshooting guide
    Diagnostic Tools:
    Information for using OBD-II scanners, multimeter, specific Chrysler diagnostic tools (e.g., DRB III).
    Specifications Included:
    Torque specifications, clearance measurements, diagnostic data, electrical schematics, alignment parameters.
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Compatibility:
    Compatible with all PC-based Windows operating systems and Mac.
    Print Quality
    Printability:
    Printable without restriction (entire manual or specific pages)
    Searchability:
    Searchable text within the PDF for quick information retrieval.
    Binding Type
    Binding Type:
    Digital Download (printable)
    Paper Type
    Paper Type:
    Not Applicable (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Options 2002:
    3.5L (215 cu in) EGJ V6 SOHC (likely, based on typical offerings for these models)
    Engine Displacement Primary:
    3.5L (215 cu in)
    Performance
    Horsepower 2002:
    Approximately 250-255 hp (for the 3.5L High Output engine in 300M, standard may be lower)
    Torque Primary:
    Approximately 255-260 lb-ft (for the 3.5L High Output engine)
    Fuel System
    Fuel Delivery:
    Multi-port Fuel Injection (MPI)
    Fuel Type:
    Unleaded gasoline
    🔧 Transmission
    Standard
    Transmission Type Standard:
    4-speed Automatic (e.g., 42LE)
    Optional
    Transmission Type Optional:
    Not specified for 2002, primarily automatic
    Features
    Transmission Features:
    Adaptive electronic control, torque converter lock-up
    📐 Dimensions
    Exterior
    Wheelbase 300M:
    113.0 inches
    Wheelbase Concorde Intrepid:
    113.0 inches
    Length 300M:
    199.9 inches
    Width 300M:
    74.1 inches
    Height 300M:
    56.2 inches
    Weights
    Curb Weight Range:
    Approximately 3600-3900 lbs (varies by model and trim)
    🛡️ Safety Features
    Ratings
    NHTSA Frontal Impact Driver:
    5-Star (for 300M in some testing)
    Active Features
    Active Safety Features:
    Anti-lock Braking System (ABS), Traction Control (optional on some trims)
    Passive Features
    Passive Safety Features:
    Driver and front passenger airbags, side-impact airbags (optional/standard depending on trim), front seatbelt pretensioners
    💡 Technology Features
    Infotainment
    Audio System Options:
    Premium Infinity sound systems, CD players, cassette players (standard options vary by trim).
    Driver Assistance
    Cruise Control:
    Standard
    Connectivity
    Remote Keyless Entry:
    Available
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specifics).
    Fluid Specifications
    Engine Oil Type:
    SAE 5W-30 (API certified)
    Transmission Fluid Type:
    ATF+4 (MS-9602)
    Coolant Type:
    Mopar OAT (Olds Anti-freeze/Antirust) or equivalent ethylene glycol based coolant meeting Chrysler MS-9769 specification.
    Brake Fluid Type:
    DOT 3
    Known Issues
    Common Problems:
    Intake manifold gasket leaks, power steering pump issues, window regulator failures, HVAC blower motor resistor failure, occasional transmission fluid leaks.
    Transmission Issues:
    Potential for torque converter shudder or internal component wear with high mileage.
    📚 Vehicle History
    Brand Heritage
    Chrysler Brand Positioning:
    Known for comfortable, feature-rich sedans, often with a premium feel.
    Model Evolution
    Platform Shared:
    These models shared the Chrysler LH platform.
    300M Distinctive Features:
    Positioned as a more upscale, performance-oriented variant of the LH platform sedans.
    Production
    Production Years Intrepid Concorde:
    1993-2004 (LH platform)
    Production Years 300M:
    1999-2004
    🏆 Awards & Recognition
    Recognitions
    Car And Driver 10Best:
    Chrysler 300M was named to Car and Driver's 10Best lists in 1999 and 2000.
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