Category:
Mid-weight Adventure/Sport-Touring Motorcycle
Target Audience:
Riders seeking a versatile motorcycle for commuting, touring, and light off-road use.
Competitors:
BMW F650GS (single cylinder), Kawasaki KLR650, Suzuki V-Strom DL650 (though the V-Strom is parallel twin, it competes in the versatile dual-purpose segment).
Versatility:
Designed to handle both asphalt and light unpaved roads, appealing to a broad range of riders.
Engine Character:
Known for its torquey single-cylinder engine, providing tractable power delivery.
Design Variants:
Strada (more road-oriented with cast wheels) and Trail (more off-road oriented with spoked wheels and higher ground clearance).
Model Year Coverage:
2002 onwards
Variant Coverage:
Strada and Trail models
Repair Scope:
All repairs A-Z, vehicle/model specific
Estimated Page Count:
Approx. 300-400 pages (typical for comprehensive workshop manuals of this era)
Type:
Service Repair Workshop Manual
Source Type:
Dealer-level technician manual equivalent
Format:
Digital (likely PDF, searchable text) or Printed (depending on product offering)
Engine:
Complete engine disassembly, inspection, assembly, torque specifications, valve adjustments, timing chain, oil pump, lubrication system, cooling system.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, throttle body, sensors (TPS, MAP), fuel tank, fuel lines.
Ignition System:
Spark plugs, ignition coils, ECU, wiring diagrams for ignition.
Transmission:
Clutch operation, gearbox disassembly and assembly, gear shifting mechanism, lubrication.
Brakes:
Front and rear brake systems (calipers, discs, master cylinder), hydraulic lines, bleeding procedures, ABS system (if equipped).
Suspension:
Front telescopic forks (adjustment, seals, oil), rear monoshock absorber, linkage, swingarm, bearings.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting system (headlight, taillight, signals), instrument panel, switches, fuses, relays, ECU diagnostics.
Chassis And Bodywork:
Frame inspection, body panels, fairings, seat, handlebars, footpegs, exhaust system, fasteners, and general assembly.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush, coolant replacement, spark plug replacement, air filter cleaning/replacement.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for engine performance, electrical issues, starting problems, braking issues.
Repair:
Detailed step-by-step instructions for all major mechanical and electrical components, including component removal, repair, and reinstallation.
Diagnostics:
Information on ECU error codes, sensor testing, and basic diagnostic procedures for electronic systems.
Depth:
Comprehensive: Covers everything from basic adjustments to complete engine and transmission rebuilds. Includes detailed specifications and tolerances.
File Format:
PDF (likely, for digital version), Print (for physical version)
Print Quality:
High-resolution scans of original manual, clear diagrams and text.
Binding Type:
Coil-bound or Saddle-stitched (for printed version, designed for flat-laying on workbench)
Paper Type:
Durable, laminated pages (common for workshop manuals to resist grease and dirt)
Engine Type:
Single-cylinder, four-stroke
Displacement:
652 cc (approx. 654 cc)
Bore X Stroke:
100 mm x 83 mm (typical for Rotax 654)
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Compression Ratio:
10.0:1 (typical)
Ignition:
Electronic ignition system (ECU controlled)
Horsepower:
Approx. 48-50 HP (at engine, depending on market and tuning)
Torque:
Approx. 60-63 Nm (at engine, depending on market and tuning)
Fuel Delivery:
Electronic Fuel Injection (EFI), single throttle body
Fuel Type:
Unleaded gasoline, minimum 95 RON
Width:
Approx. 870 mm (at handlebars)
Height:
Approx. 1350 mm (to windscreen/seat)
Dry Weight:
Approx. 168 kg
Wet Weight:
Approx. 185 kg (with all fluids, unladen)
Max Load:
Approx. 200 kg (rider, passenger, luggage)
Luggage Options:
Provisions for side panniers and top case (often optional).
ABS:
Optional ABS available on some models/markets. Manual should detail its operation and maintenance.
Braking System:
Dual disc front brakes, single disc rear brake. Good stopping power for its class.
Lighting:
Halogen headlight, LED taillight, standard turn signals.
Frame Construction:
Steel trellis frame providing rigidity and stability.
Ergonomics:
Comfortable upright riding position suitable for longer journeys.
Instrument Cluster:
Analog tachometer, digital speedometer, fuel gauge, coolant temperature gauge, clock, odometer, trip meters.
ABS:
Available as an option, significantly enhances braking safety.
ECU:
Engine Control Unit manages fuel injection, ignition timing, and other engine parameters. Diagnostics possible with appropriate tools.
Oil Change Interval:
Every 6,000 km or 12 months (refer to specific manual for exact interval).
Valve Clearance Check:
Every 12,000 km or 24 months (refer to specific manual for exact interval).
Coolant Replacement:
Every 24,000 km or 24 months (refer to specific manual for exact interval).
Chain Maintenance:
Lubricate and adjust chain every 1,000 km or more frequently in adverse conditions.
Engine Oil Type:
SAE 10W-40 API SG or higher (synthetic or semi-synthetic recommended). Check manual for exact specification.
Engine Oil Capacity:
Approx. 2.0 - 2.2 liters (with filter change). Check manual for exact capacity.
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water.
Fork Oil Type:
SAE 10W (check manual for specific grade and viscosity).
Common Wear Items:
Clutch plates, fork seals, wheel bearings, voltage regulator (can be an issue on some Rotax engines).
Efi System Quirks:
Potential for sensor issues (TPS, MAP) or minor fuel delivery inconsistencies that require proper diagnostic tools and procedures.
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in performance motorcycles, particularly in racing and sport bikes.
Lineage:
The Pegaso line has a history dating back to the 1980s, evolving over the years. The 650cc single-cylinder platform, often utilizing Rotax engines, became a popular choice for versatility.
2002 Onwards Evolution:
The 2002 onwards models represent a significant update, incorporating fuel injection and styling changes, distinguishing the Strada and Trail variants.
Manufacturing Location:
Italy
