Vin Prefix:
N/A (ATV specific codes apply)
Chassis Code:
Magnum 325 4X4 A02CD32AA, Magnum 325 4X4 A02CD32AB, Magnum 325 4X4 HDS A02CD32FB, Magnum 325 4X4 Freedom A02CD32AC
Atv Type:
All-Terrain Vehicle (ATV)
Engine Displacement Cc:
325
Target User:
Home mechanics, DIY enthusiasts, ATV owners seeking to perform maintenance and repairs.
Value Proposition:
Provides essential part identification for cost-effective home maintenance and repair, extending ATV lifespan.
Visual Aid:
Includes exploded diagrams for clear visualization of component relationships and assembly.
Part Number Reference:
Essential for ordering correct replacement parts.
Engine Components:
Engine Mounting, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Piston and Crankshaft, Crankcase and Cylinder, Recoil Starter, Carburetor, Oil Pump, Magneto, Starting Motor
Drivetrain Components:
Front Drive, Front Tightener, CV Joint – BTB, Rear Wheel Drive, Gearcase/Brake and Chain Cover Mounting, Gearcase, Drive Clutch, Driven Clutch, Clutch Cover
Chassis And Body:
Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, Handlebar and Headlight Pod, A-Arm/Strut Mounting
Suspension And Steering:
Front Strut, Center Tightener, Swing Arm/Shock Mounting, Steering Post
Braking System:
Front Brake, Rear Brake, Controls - Master Cylinder/Brake Line
Electrical System:
Electrical/Taillight, Magneto, Starting Motor
Controls:
Controls -- Throttle ASM./Cable, Gear Selector
Miscellaneous:
Decals, Tool Kit
Repair Assistance:
Part identification for repair, assembly guidance via exploded diagrams
Maintenance Support:
Component identification for routine maintenance
Depth:
Detailed parts breakdown, part numbers for all components, exploded views for assembly reference.
Engine Type:
Single-cylinder, 4-stroke (expected for this era and displacement)
Bore X Stroke:
Specific figures typically found within the manual's specifications section, but around 83 mm x 61.5 mm is common for Polaris 325cc.
Cooling System:
Liquid-cooled (typically with radiator and fan)
Ignition System:
CDI (Capacitor Discharge Ignition)
Horsepower:
Approximately 20-25 HP (estimated based on displacement and typical ATV performance of the era)
Torque:
Specific figures not provided in product description, but contributes to low-end pulling power.
Fuel Delivery:
Carburetor (specific model like Mikuni VM34 or similar)
Fuel Type:
Unleaded gasoline (typically 87 octane)
Atv Safety Guidelines:
Adherence to manufacturer-provided safety instructions, use of protective gear (helmet, goggles, etc.) is paramount.
Braking System Type:
Hydraulic disc brakes (front and rear, or drum brakes on some models/axles).
Rollover Protection:
None (inherent risk in ATV operation, requiring rider caution)
Oil Change Interval:
Typically every 100 hours or 6 months, but the specific manual would provide precise recommendations.
Air Filter Cleaning:
Frequent cleaning/replacement recommended, especially in dusty conditions.
Spark Plug Replacement:
Recommended every 6-12 months or based on performance.
Engine Oil Type:
SAE 20W-50 (typically for air-cooled engines, but liquid-cooled may vary; manual confirmation required).
Engine Oil Capacity:
Around 1.5 - 2 quarts (specific to the engine, manual required).
Coolant Type:
Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water).
Transmission Gearcase Oil Type:
Specific gear oil for the gearcase (manual required, often SAE 80W-90 or similar).
Common Wear Items:
Drive belts, CV joint boots, ball joints, tie rod ends, wheel bearings, brake pads.
Diagnostic Support:
While not a diagnostic manual, it aids in identifying the correct replacement parts for troubleshooting.
Manufacturer:
Polaris is a long-standing American manufacturer known for its powersports vehicles, including ATVs, snowmobiles, and motorcycles.
Magnum Line:
The Magnum line was Polaris's flagship utility ATV for many years, emphasizing power and versatility. The 325cc model was a popular mid-size option.
Model Year Context:
The 2002 model year falls within a period of significant development for Polaris ATVs, incorporating advancements in engine technology and chassis design.
