Ford Thunderbird 2002 bis 2005 Werkswerkstatt-Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Ford Model: Thunderbird Generation: Eleventh Generation Model Years: 2002-2005 Codes Platform: DEW98 (shared with Lincoln LS and Jaguar S-Type) 👋 Introduction Market Position Segment: Personal...

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Art.-Nr: 584980

Stichworte: 2002 2003 2004 2005 Car Cars Ford Thunderbird

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Beschreibung

🏷️ Basic Information

Identification

Make:

Model:

Thunderbird

Generation:

Eleventh Generation

Model Years:

2002-2005

Codes

Platform:

DEW98 (shared with Lincoln LS and Jaguar S-Type)

👋 Introduction

Market Position

Segment:

Personal Luxury Roadster/Convertible

Target Audience:

Enthusiasts seeking a stylish, classic-inspired American convertible.

Competitive Analysis

Key Competitors:

Chevrolet Corvette, Chrysler Crossfire, Mercedes-Benz SLK-Class.

Key Features

Design Philosophy:

Retro-futuristic styling inspired by the original 1955-1957 Ford Thunderbird.

Body Styles:

2-door convertible with optional removable hardtop.

Unique Selling Points:

Iconic styling, comfortable ride, V8 power, luxurious interior appointments.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Regions Covered:

USA, Canada, Mexico

Page Count

Estimated Pages:

2500+

Manual Type

Type:

Factory Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (3.9L V8), Transmission (5-speed automatic), Drivetrain (RWD)

Chassis:

Suspension (Front: Double Wishbone, Rear: Independent Multi-link), Steering (Rack and Pinion, Hydraulic Power Assist), Brakes (Front: Ventilated Discs, Rear: Solid Discs, ABS)

Electrical:

12V System, Battery, Charging System, Ignition System, Lighting, Instrumentation, Power Accessories, Body Control Module (BCM), Anti-theft System

Body And Interior:

Body Panels, Doors, Hood, Trunk, Seats, Trim, HVAC System, Restraints (Airbags, Seatbelts)

Emissions And Fuel:

Fuel Injection System, Exhaust System, Emission Controls, Evaporative Emission Control (EVAP)

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishments, Tune-ups

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Electrical Troubleshooting Charts, Component Testing

Repair:

Component Removal and Installation, Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Service, Electrical Component Repair

Specifications:

Torque Specifications, Clearances, Tolerances, Wiring Diagrams, Vacuum Diagrams

Technical Depth

Depth:

Comprehensive: From basic maintenance to full engine and transmission rebuilds, including diagnostics and electrical system repair.

📊 Manual Specifications

File Format

File Type:

Searchable PDF

Print Quality:

High-resolution, printable pages

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

AJ-35 (Jaguar AJ-V8 derived)

Displacement:

3.9 Liters (239.6 cubic inches)

Configuration:

V8 (90-degree)

Valvetrain:

Dual Overhead Camshafts (DOHC), 4 valves per cylinder

Bore X Stroke:

86 mm x 85 mm (3.39 in x 3.35 in)

Compression Ratio:

10.5:1

Performance

Horsepower:

280 hp @ 6000 RPM (2002-2004) / 280 hp @ 6000 RPM (2005 - slight internal revisions)

Torque:

286 lb-ft @ 4000 RPM (2002-2004) / 286 lb-ft @ 4000 RPM (2005 - slight internal revisions)

Fuel System

Induction:

Sequential Multi-Port Fuel Injection (MPFI)

Fuel Type:

Unleaded Premium (91 Octane Recommended)

Engine Management

ECU Type:

Jaguar EDIS (Electronic Distributorless Ignition System) with EEC-V ECU.

Cooling System

Coolant Capacity:

Approximately 11.4 Liters (12.0 US Quarts)

Coolant Type:

Ford Premium Engine Coolant (Orange) or equivalent.

Lubrication

Oil Capacity:

Approximately 7.0 Liters (7.4 US Quarts) with filter change.

Recommended Oil:

SAE 5W-30 Synthetic Blend or Full Synthetic, API SN or higher.

Oil Filter Part Number:

Motorcraft FL-820-S or equivalent.

🔧 Transmission

Standard

Type:

5R55N (5-Speed Automatic Transmission)

Drive Type:

Rear-Wheel Drive (RWD)

Features

Gear Ratios:

Specific ratios provided in manual, typical for a performance oriented automatic.

Fluid Capacity

Transmission Fluid Capacity:

Approximately 9.8 Liters (10.4 US Quarts) dry fill; 7.0 Liters (7.4 US Quarts) pan drop and fill.

Fluid Type

Transmission Fluid Type:

Mercon V Automatic Transmission Fluid (ATF) or equivalent.

📐 Dimensions

Exterior

Length:

183.5 inches (4661 mm)

Width:

71.9 inches (1826 mm)

Height:

52.9 inches (1344 mm)

Wheelbase:

107.2 inches (2723 mm)

Front Track:

61.1 inches (1552 mm)

Rear Track:

61.3 inches (1557 mm)

Ground Clearance:

Approximately 4.9 inches (124 mm)

Interior

Seating Capacity:

Cargo

Trunk Volume:

Approximately 5.2 cubic feet (147 liters)

Weights

Curb Weight:

Approximately 3720-3800 lbs (1687-1724 kg)

Gross Vehicle Weight Rating:

Approximately 4750 lbs (2155 kg)

Wheels And Tires

Standard Wheel Size:

17x7.5 inch Alloy

Standard Tire Size:

P235/50R17

Bolt Pattern:

5x4.5 inch (5x114.3 mm)

Center Bore:

70.5 mm

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4-star driver, 5-star passenger (2002 models).

IIHS Side Impact:

Acceptable (2002-2004 models, varies by year and testing methodology).

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS)

Stability Control:

Not available on these models.

Passive Features

Airbags:

Dual front airbags, optional side-impact airbags.

Seatbelts:

3-point front seatbelts with pretensioners and load limiters, rear seatbelts.

Rollover Protection:

Pop-up rollover bars integrated into the windshield frame and behind the seats.

💡 Technology Features

Infotainment

Audio System:

Optional premium audio systems (e.g., Shaker 500/1000), AM/FM stereo with CD player.

Navigation:

Optional factory navigation system.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Parking Assist:

Optional rear parking assist sensors.

Connectivity

Auxiliary Input:

Not standard; aftermarket solutions may be available.

Convenience

Power Accessories:

Power windows, power locks, power mirrors, power seats.

Keyless Entry:

Standard keyless entry system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Transmission Fluid Change:

Every 50,000 miles (80,000 km) or 30 months, inspected for condition.

Coolant Flush Interval:

Every 100,000 miles (160,000 km) or 5 years for original fill, then every 50,000 miles (80,000 km) or 30 months.

Spark Plug Replacement:

Typically every 100,000 miles (160,000 km) with platinum-tipped spark plugs.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 (check reservoir cap)

Power Steering Fluid Type:

Mercon V ATF or Ford XT-9QMM5-EA (or equivalent)

Known Issues

Engine Misfires:

Can occur due to coil pack failure, spark plug issues, or injector problems.

Transmission Harsh Shifting:

May be related to valve body issues, solenoid failures, or low fluid levels.

Suspension Components:

Wear on ball joints, control arm bushings, and tie rod ends is possible over time.

Climate Control Actuators:

Blend door actuators for HVAC can fail, leading to improper air distribution.

Convertible Top Mechanism:

Hydraulic hoses and pump can leak; fabric wear and weatherstripping issues are common.

📚 Vehicle History

Brand Heritage

Ford Heritage:

The Ford Thunderbird is a nameplate with a rich history, originally launched as a two-seater personal luxury car in 1955.

Model Evolution

Eleventh Gen Design:

This generation (2002-2005) marked a significant return to the classic Thunderbird styling, a departure from the boxier designs of the 1980s and 1990s.

Platform Sharing:

Based on the DEW98 rear-wheel-drive platform, shared with the Lincoln LS and Jaguar S-Type, offering a more sophisticated chassis.

Production Facsimile:

Produced at the Wixom Assembly Plant in Wixom, Michigan.

Production

Production Years Specific:

2002, 2003, 2004, 2005 model years.

Total Production Units:

Approximately 68,000 units over its four-year production run.

Discontinuation

End Of Production:

Production ceased in July 2005.

🏆 Awards & Recognition

Recognitions

Motor Trend Award:

Not awarded MotorTrend Car of the Year.

Car And Driver 10Best:

Did not make Car and Driver's 10Best list during its production run.

Design Awards:

The retro styling was generally well-received for its aesthetic appeal, though sales did not meet initial projections.