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2002 Yamaha CS50 Z Jog Werks-Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Yamaha Model: CS50 Z Jog Year: 2002 Codes Chassis Code: SA16J 👋 Introduction Market Position Segment: 50cc Scooter, Urban Commuter Competitive Analysis Competitors 2002: Honda...
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2002 Yamaha CS50 Z Jog Werks-Service-Reparaturhandbuch2002 Yamaha CS50 Z Jog Werks-Service-Reparaturhandbuch2002 Yamaha CS50 Z Jog Werks-Service-Reparaturhandbuch2002 Yamaha CS50 Z Jog Werks-Service-Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
CS50 Z Jog
Year:
2002
Codes
Chassis Code:
SA16J
👋 Introduction
Market Position
Segment:
50cc Scooter, Urban Commuter
Competitive Analysis
Competitors 2002:
Honda Dio, Suzuki Address, Kymco Agility 50, Aprilia Scarabeo 50.
Key Features
Design:
Sporty styling, comfortable seating, automatic transmission, under-seat storage.
Practicality:
Ideal for short commutes, city riding, and ease of parking. Low fuel consumption.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Factory Service and Repair
Page Count
Estimated Pages:
250-350
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital PDF (Searchable)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, top-end rebuild, bottom-end assembly, cooling system, lubrication system, fuel injection (if applicable), carburetor system.
Transmission:
Automatic Continuously Variable Transmission (CVT) servicing, clutch operation, gear case maintenance.
Electrical:
Wiring diagrams, lighting system, ignition system, starting system, charging system, battery maintenance, fuses and relays, electronic control units (ECU).
Chassis:
Frame inspection, suspension components (front fork, rear shock), steering system, wheel bearings, braking system (front and rear brakes, hydraulic lines, fluid replacement).
Bodywork:
Panel removal and installation, seat assembly, fairings, lighting fixtures, body trim.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, brake pad replacement, coolant flush.
Troubleshooting:
Diagnostic procedures for common starting issues, running problems, electrical faults, braking issues.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly.
Specifications:
Torque specifications for critical fasteners, engine clearances, fluid capacities, tire pressures.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to full engine and transmission rebuilds, including electrical system diagnostics and repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Yes, text-searchable for quick information retrieval.
Print Quality
Resolution:
High-resolution scans of original factory documents, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled
Displacement:
49 cc
Bore X Stroke:
39.0 mm x 43.0 mm
Compression Ratio:
7.4:1 (approx.)
Performance
Horsepower:
Approx. 6.0 - 6.5 PS @ 7000 rpm
Torque:
Approx. 6.0 Nm @ 6500 rpm
Fuel System
Fuel Delivery:
Mikuni VM12 carburetor
Fuel Type:
Unleaded gasoline
Oil Mixing:
Automatic oil injection system
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Features
Drive System:
Belt drive to rear wheel
📐 Dimensions
Exterior
Length:
Approx. 1,740 mm
Width:
Approx. 675 mm
Height:
Approx. 1,025 mm
Wheelbase:
Approx. 1,275 mm
Weights
Dry Weight:
Approx. 86 kg
Gross Vehicle Weight Rating:
Approx. 246 kg
Fuel Tank Capacity:
Approx. 5.0 Liters
Oil Tank Capacity:
Approx. 1.2 Liters
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Scooter segment generally not subject to automotive crash testing) - Emphasis on rider protection and maneuverability.
Active Features
Braking System:
Front disc brake, Rear drum brake.
Lighting:
Headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:
Steel frame for rigidity.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil level).
Connectivity
Connectivity Features:
N/A (basic mechanical and electrical systems).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 2,000-3,000 km or annually (engine oil).
Gear Oil Change:
Every 4,000-6,000 km or bi-annually.
Spark Plug Replacement:
Every 6,000-10,000 km (depending on plug type).
Air Filter Cleaning Replacement:
Clean every 2,000 km, replace as needed.
Brake Fluid Flush:
Every 2 years or as per manual recommendation.
Fluid Specifications
Engine Oil Type:
API SF, SG, SH or higher, SAE 10W-30 or 10W-40 (2-stroke premix/injection oil).
Gear Oil Type:
Yamalube Gear Oil for Scooter or equivalent SAE 80 API GL-4.
Coolant Type:
Yamaha-specific coolant or equivalent ethylene glycol-based coolant with distilled water (50/50 mix).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Drive belt, rollers, clutch shoes, spark plug, brake pads, tires. Possible carburetor jetting issues in varied climates.
Electrical Faults:
Wiring harness chafing, faulty CDI unit, regulator/rectifier issues (less common on 2-strokes but possible).
Engine Performance:
Loss of power due to carbon buildup in exhaust port, worn piston rings, or carburetor issues.
📚 Vehicle History
Brand Heritage
Yamaha Heritage:
Yamaha Motor Company, founded in 1955, renowned for its musical instruments and powersports vehicles. A leader in motorcycle and scooter innovation.
Model Evolution
Jog Series:
The Jog series is one of Yamaha's most iconic and long-running scooter lines, known for its reliability and sporty performance. The CS50 Z Jog represents a popular iteration from the early 2000s.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or various Yamaha global facilities.
Production Years:
The Jog series has seen numerous iterations since its introduction, with the CS50 Z Jog being a key model in the early 2000s.
🏆 Awards & Recognition
Recognitions
Awards History:
The Yamaha Jog series has consistently received positive reviews for its reliability, ease of use, and affordability in the scooter market, contributing to its sustained popularity.
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