Target Audience:
Husqvarna TE250 and TE450 owners, independent repair shops, off-road enthusiasts performing their own maintenance.
Value Proposition:
Provides comprehensive, professional-level repair information essential for maintaining and repairing these specific off-road motorcycles, saving costs compared to dealership service.
Instant Access:
Immediate availability via PDF download for quick reference.
Detailed Illustrations:
Exploded views and diagrams enhance understanding of complex procedures.
Manual Type:
Workshop Service Repair Manual
Compatibility:
PC & Mac compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8+)
Estimated Page Count:
Significant, detailed coverage expected for a full workshop manual; precise count not specified in product info, but implied to be comprehensive.
Engine:
Detailed diagnosis, disassembly, assembly, tuning, and repair of the TE250 and TE450 engines (e.g., single-cylinder, four-stroke, liquid-cooled configurations).
Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel pump inspection and replacement (if applicable); fuel line routing and maintenance.
Ignition System:
Ignition coil, spark plug, CDI unit testing and replacement; timing procedures.
Transmission Drivetrain:
Clutch operation, adjustment, and repair; gearbox disassembly, inspection, and reassembly; chain and sprocket maintenance and replacement.
Suspension:
Front fork disassembly, seal replacement, oil level and viscosity specifications; rear shock absorber service and adjustment procedures.
Brakes:
Hydraulic brake system bleeding, pad replacement, caliper service, master cylinder inspection, rotor specifications.
Electrical System:
Wiring diagrams, component testing (lights, horn, battery, starter), troubleshooting electrical faults.
Cooling System:
Radiator maintenance, coolant type and capacity, fan operation, water pump service.
Chassis Frame:
Frame inspection for damage, steering head bearing service, swingarm inspection and maintenance.
Bodywork Plastics:
Removal and installation of body panels, seat, fuel tank, fenders.
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug checks, bolt torquing.
Troubleshooting:
Systematic diagnostic procedures for common performance issues, starting problems, and operational faults.
Rebuilds Overhauls:
Comprehensive instructions for complete engine and gearbox rebuilds.
Adjustments:
Valve clearance adjustment, carburetor tuning, clutch and throttle cable adjustments.
Component Replacement:
Step-by-step guides for replacing worn or damaged parts across all major systems.
Depth Level:
In-depth workshop level, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic checks to complete teardowns and rebuilds.
Diagnostic Capabilities:
Includes specific diagnostic charts, troubleshooting trees, and fault code interpretation (if applicable).
Visual Aids:
Richly illustrated with exploded views, diagrams, and step-by-step photographs for clarity.
Engine Type:
TE250: Single-cylinder, four-stroke; TE450: Single-cylinder, four-stroke.
Displacement Te250:
Approximately 249.5 cc (Manual will provide exact specifications).
Displacement Te450:
Approximately 449.6 cc (Manual will provide exact specifications).
Horsepower Te250:
Estimated 25-30 HP (Manual will provide precise figures).
Horsepower Te450:
Estimated 40-45 HP (Manual will provide precise figures).
Carburetor Te250:
Likely Keihin FCR series, specific model and jetting details in manual.
Carburetor Te450:
Likely Keihin FCR series, specific model and jetting details in manual.
Oil Change Interval:
Refer to manual for specific intervals, typically every 10-20 hours of riding or annually. (e.g., 15 hours recommended for aggressive use).
Air Filter Cleaning:
Every 5-10 hours of riding, depending on conditions. Manual will detail cleaning and oiling procedure.
Valve Clearance Check:
Typically every 20-30 hours of riding. Manual will provide specific torque values and procedures.
Engine Oil Type:
High-quality synthetic 4-stroke motorcycle oil, SAE 10W-40 or 15W-50 recommended. Manual will specify exact grade and API rating (e.g., JASO MA).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically 50/50 mix with distilled water. Manual will specify capacity and type.
Fork Oil Type:
Specific suspension fluid grade (e.g., Showa SS-03, Motorex Fork Oil 5W). Manual will specify viscosity and quantity.
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, suspension seals, exhaust Gaskets.
Potential Issues:
Carburetor jetting sensitivity to altitude/temperature, potential electrical connector corrosion in wet conditions.
Heritage:
Husqvarna Motorcycles has a long history of producing high-performance off-road motorcycles, particularly in motocross and enduro disciplines, dating back to the early 20th century.
Evolution 2003 2004:
These model years represent a period of refinement for Husqvarna's four-stroke enduro line, building on previous designs and incorporating modern off-road technology.
Manufacturing Location:
Likely manufactured in Sweden or Italy during this period.
