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2003-2007 Kymco Mongoose KXR 90 KXR50 ATV Workshop Repair Service Manual Best Download PDF

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🏷️ Basic Information Identification Make: Kymco Model: Mongoose KXR 90 / KXR50 Model Variant: ATV Production Years Covered: 2003, 2004, 2005, 2006, 2007 👋 Introduction Market Position Target Audience: DIY...
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Typ: Atv
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Art.-Nr: 46493
2003-2007 Kymco Mongoose KXR 90 KXR50 ATV Workshop Repair Service Manual Best Download PDF2003-2007 Kymco Mongoose KXR 90 KXR50 ATV Workshop Repair Service Manual Best Download PDF2003-2007 Kymco Mongoose KXR 90 KXR50 ATV Workshop Repair Service Manual Best Download PDF2003-2007 Kymco Mongoose KXR 90 KXR50 ATV Workshop Repair Service Manual Best Download PDF
🏷️ Basic Information
Identification
Make:
Kymco
Model:
Mongoose KXR 90 / KXR50
Model Variant:
ATV
Production Years Covered:
2003, 2004, 2005, 2006, 2007
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, home mechanics, and professional technicians working on Kymco Mongoose KXR 90/50 ATVs.
Competitive Analysis
Value Proposition:
Provides professional-level repair information in an accessible digital format, offering cost savings on repairs and maintenance.
Key Features
Download Access:
Instant download provides immediate access to repair information.
User Friendliness:
Easy to use with no advanced computer skills required; information can be printed for practical use.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
Digital Downloadable PDF
Coverage Scope:
Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, inspection, repair, and reassembly.
Engine Lubrication:
Covers oil pump, lubrication passages, oil filter, and oil specifications.
Engine Cooling:
Details on the cooling system, coolant specifications, and fan operation.
Engine Control System:
Information on ignition system, CDI unit, and related sensors.
Fuel System:
Carburetor specifications, adjustments, fuel pump, and fuel lines.
Exhaust System:
Information on exhaust pipe, muffler, and emissions control (if applicable).
Transmission Clutch:
Details on clutch operation, adjustment, and replacement.
Transmission Transaxle:
Covers internal transmission components, gear shifting mechanisms, and lubrication.
Driveline Axle:
Front and rear axle assembly, bearings, and drive shafts.
Suspension Front:
Front shock absorbers, A-arms, ball joints, and steering knuckle assembly.
Suspension Rear:
Rear shock absorber, swingarm, and bearing assembly.
Wheels Tires:
Tire specifications, wheel mounting, and torque values.
Brakes System:
Front and rear brake caliper, brake pads, brake fluid, and bleeding procedures.
Brakes Parking:
Operation and adjustment of the parking brake mechanism.
Steering System:
Handlebars, steering stem, tie rods, and steering linkage.
Restraints Seatbelts:
While ATVs typically don't have seatbelts, this section may cover related safety features or be a placeholder from a generalized template.
Restraints Srs:
Supplemental Restraint System (Airbags) - Not applicable to this model, likely a generalized template.
Body Locks Security:
Frame, plastic body panels, seat mounting, and basic security features.
Body Glasses Mirrors:
Windshield (if equipped), mirrors, and lens components.
Body Roof:
Not applicable to this ATV model.
Body Exterior Interior:
Body panel removal and installation, grips, and dashboard components.
Body Instrumental Panel:
Speedometer, indicator lights, and associated wiring.
Body Seat:
Seat removal, installation, and upholstery care.
Air Conditioner:
Not applicable to this ATV model.
Electrical Wiring Diagrams:
Detailed electrical schematics for all systems.
Electrical Starting Charging:
Starter motor, battery, stator, and charging system testing.
Electrical Lighting:
Headlights, taillights, brake lights, and indicator lights.
Electrical Driver Info:
Instrument cluster and warning lights.
Electrical Wiper Washer Horn:
Horn operation and wiring.
Electrical Body Control:
Relays, fuses, and switches related to body functions.
Electrical Lan System:
Local Area Network (LAN) - Not typically applicable to this type of ATV.
Electrical Audio Visual:
Not applicable to this ATV model.
Electrical Auto Cruise:
Not applicable to this ATV model.
Electrical Power Supply Ground:
Battery terminals, ground points, and electrical circuit protection.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, lubrication, and component checks.
Diagnostic Procedures:
Troubleshooting guides, symptom analysis, and diagnostic flowcharts.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation.
Rebuilding Procedures:
Detailed instructions for rebuilding major components like the engine and transmission.
Technical Depth
Depth Of Coverage:
A-Z coverage, from basic maintenance to complex diagnostics and overhauls.
Illustrations Diagrams:
High-quality photos, illustrations, and detailed diagrams for clear understanding.
Completeness
Completeness Guarantee:
100% complete and intact, no missing or corrupt pages/sections.
📊 Manual Specifications
File Format
File Type:
PDF
Reader Requirement:
PDF Reader
Compatibility:
All versions of Windows, Mac, and Linux
Print Quality
Printability:
Printable for easy workshop use.
Binding Type
Binding Type:
Digital (N/A for physical binding)
Paper Type
Paper Type:
Digital (N/A for physical paper type)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 2-stroke or 4-stroke (model dependent, manual covers both if applicable)
Displacement Kx50:
Approximately 49cc (specifics in manual)
Displacement Kx90:
Approximately 89cc (specifics in manual)
Performance
Horsepower Kx90:
Estimated 7-10 HP (manual will have precise figures)
Torque Kx90:
Estimated 5-7 lb-ft (manual will have precise figures)
Fuel System
Carburetor Type:
Mikuni (likely VM series, specific model in manual)
Fuel Type:
Unleaded Gasoline (refer to manual for octane rating)
Fuel Mixture:
Oil/Gasoline mix ratio specified in manual for 2-stroke variants.
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Optional Transmissions:
N/A
Features
Drive System:
Chain Drive to Rear Axle
Clutch Type:
Centrifugal Clutch
📐 Dimensions
Exterior
Length:
Approx. 1440 mm (56.7 in) for KXR 90 (refer to manual for precise dimensions)
Width:
Approx. 900 mm (35.4 in) for KXR 90 (refer to manual for precise dimensions)
Height:
Approx. 930 mm (36.6 in) for KXR 90 (refer to manual for precise dimensions)
Weights
Dry Weight:
Approx. 94 kg (207 lbs) for KXR 90 (refer to manual for precise specifications)
Payload Capacity:
Refer to manual for specific cargo carrying capacity.
Towing Capacity:
Typically not recommended for these models, refer to manual for confirmation.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets industry standards for ATV safety; manual will detail specific warnings and precautions.
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
Lighting System:
Headlights, taillight, and brake light for visibility.
Passive Features
Chassis Design:
Robust frame designed for off-road durability and rider support.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation (speedometer, odometer, indicator lights). No advanced infotainment features.
Driver Assistance
Driver Assistance Systems:
None. Basic ATV design focused on utility and recreation.
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or 6 months for engine oil (refer to manual for exact schedule).
Air Filter Cleaning:
Check and clean or replace every 20-30 hours or as needed based on operating conditions.
Spark Plug Replacement:
Inspect at regular intervals, replace as needed (manual will specify type and gap).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., SAE 10W-40 or 20W-50) and API service classification.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Coolant Type:
Ethylene glycol-based antifreeze (refer to manual for type and mixture ratio).
Known Issues
Common Wear Items:
Brake pads, tires, drive chain/sprockets (if applicable), air filter, spark plug are common wear items. CVT belt may require replacement over time.
Carburetor Tuning:
Carburetors may require periodic cleaning and adjustment due to fuel variability or debris.
📚 Vehicle History
Brand Heritage
Kymco Heritage:
Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese company known for producing a wide range of scooters, motorcycles, ATVs, and utility vehicles, often in partnership with other major manufacturers.
Model Evolution
Mongoose Kx Series:
The Mongoose KXR series represents Kymco's entry into the youth and entry-level sport ATV market, offering a balance of performance and affordability. The KXR 90 and KXR50 cater to different age groups and experience levels.
Production
Manufacturing Location:
Taiwan
🏆 Awards & Recognition
Recognitions
Atv Awards:
Specific awards for these particular models are not widely documented, but Kymco ATVs are generally recognized for their value and reliability in their segment.
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