Mercedes Benz C209 CLK Class Service Repair Manual 2003-2009

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Stichworte: 200 2003 2004 2005 2006 2007 2008 2009 C209 Car Cars CLK Class Featured Mercedes Mercedes Benz

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Beschreibung

The CLK-Class, specifically the second generation (C209), produced from 2003 to 2009, represents a premium segment luxury coupe and convertible. Built on the W203 C-Class platform, this model is renowned for its elegant styling, refined interior, and sophisticated engineering, embodying the characteristic driving dynamics of the brand. Offering a blend of sportiness and comfort, the CLK-Class was positioned to compete with other luxury brands, providing a stylish and well-appointed driving experience. Available in various engine configurations, from inline-four to V8 options, and offered in both coupe and convertible body styles, the CLK-Class catered to discerning buyers seeking a high-quality personal luxury vehicle. This comprehensive Service and Repair Workshop Manual provides in-depth guidance for all CLK-Class C209 models manufactured between 2003 and 2009. It covers essential areas including detailed maintenance procedures, crucial troubleshooting guides, extensive technical specifications, and vital safety guidelines. The manual offers professional-level repair and maintenance information, enabling owners and technicians to effectively service and maintain the vehicle. Its scope encompasses powertrain systems, chassis components, electrical systems, and body and interior elements, ensuring all aspects of the CLK-Class are addressed, from routine servicing to complex repairs.

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

CLK-Class

Chassis Code:

Generation

Generation Name:

Second Generation

Codes

Platform:

W203 C-Class platform

👋 Introduction

Market Position

Positioning:

Premium segment luxury coupe and convertible, known for style, comfort, and performance.

Competitive Analysis

Competitors:

BMW 3 Series Coupe/Convertible, Audi A4 Cabriolet, Lexus SC, Infiniti G35 Coupe

Key Features

Design Philosophy:

Elegant styling, refined interior, sophisticated engineering, and characteristic Mercedes-Benz driving dynamics.

Manual Value Proposition:

Provides professional-level repair and maintenance guidance for owners looking to maintain or repair their vehicle themselves, potentially saving significant costs.

📋 Manual Details

Coverage Areas

Years Covered:

2003-2009

Model Variants Covered:

All CLK-Class C209 models (coupe and convertible)

Page Count

Estimated Page Count:

Extensive (typical factory workshop manuals can range from 1,500 to over 3,000 pages)

Manual Type

Type:

Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Lubrication, Cooling, Exhaust, Transmission (Automatic and Manual if applicable), Drivetrain, Differentials

Chassis:

Suspension (Front and Rear), Steering, Brakes (Hydraulic and ABS), Wheels and Tires

Electrical:

Battery, Charging System, Ignition, Lighting, Instrumentation, Switches, ECU, Body Control Modules, Infotainment, Wiring Diagrams

Body And Interior:

Body Panels, Frame, Doors, Windows, Seats, Trim, HVAC System, Convertible Top Mechanism (if applicable)

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections

Diagnostics And Repair:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Removal and Installation, Overhaul Procedures, Component Testing

Technical Information:

Specifications, Torque Values, Alignment Data, Component Diagrams, Exploded Views

Technical Depth

Depth:

Comprehensive: Covers all aspects from routine maintenance to complex engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF for efficient information retrieval

Print Quality

Printability:

Printable, allowing users to create physical copies of specific sections or the entire manual.

Binding Type

Binding:

Digital (Not applicable for a downloadable PDF)

Paper Type

Paper Type:

Digital (Not applicable for a downloadable PDF)

⚙️ Engine Specifications

Primary Engine

Engine Options:

Likely includes variations of the M271 (1.8L Supercharged Inline-4), M112 (3.2L/3.7L V6), and M113 (4.3L/5.0L V8) engines depending on the specific model and market.

Performance

Performance Range:

Horsepower typically ranging from ~160 hp for the C180 Kompressor to ~306 hp for the CLK55 AMG, with torque figures commensurate with engine size and aspiration.

Fuel System

Injection Type:

Electronic Fuel Injection (EFI) with Bosch or Siemens engine management systems.

Fuel Type:

Premium Unleaded Gasoline (91 RON or higher recommended)

🔧 Transmission

Standard

Transmission Type:

Likely 5-speed or 7-speed Automatic Transmission (7G-TRONIC) as standard on most models.

Optional

Transmission Type:

Some earlier models or specific variants might have offered a 6-speed manual transmission.

Features

Transmission Control:

Electronically controlled with various shift modes (e.g., Comfort, Sport).

📐 Dimensions

Exterior

Length:

Approximately 4637 mm (182.6 in) for Coupe, 4672 mm (183.9 in) for Cabriolet.

Width:

Approximately 1741 mm (68.5 in)

Height:

Approximately 1410 mm (55.5 in) for Coupe, 1414 mm (55.7 in) for Cabriolet.

Weights

Curb Weight:

Ranges from approximately 1500 kg (3307 lbs) to over 1700 kg (3748 lbs) depending on engine and body style.

🛡️ Safety Features

Ratings

NHTSA Ratings:

Generally performed well in safety tests, with specific ratings varying by model year and test methodology. Expect good frontal and side impact protection.

Active Features

Active Safety:

ABS (Anti-lock Braking System), ESP (Electronic Stability Program), Traction Control (ASR), Brake Assist (BAS), Bi-Xenon Headlights with Adaptive Lighting (optional)

Passive Features

Passive Safety:

Multiple airbags (front, side, curtain), pre-tensioning seatbelts, crumple zones, roll-over protection (for convertible models).

💡 Technology Features

Infotainment

Infotainment System:

COMAND (Cockpit Management and Navigation) system, often featuring a prominent color display, CD player, radio, and optional navigation and phone integration.

Audio System:

Harman Kardon premium audio system available on higher trims or as an option.

Driver Assistance

Driver Assistance Features:

Optional features included DISTRONIC adaptive cruise control, PARKTRONIC parking assist, and rain-sensing wipers.

Connectivity

Connectivity Options:

Bluetooth connectivity for hands-free calling became more prevalent throughout this generation. Aux input for audio playback was also common.

🔧 Maintenance

Service Intervals

Flexible Service System:

Utilizes the Mercedes-Benz 'Service A' and 'Service B' intervals, typically alternating every 10,000-15,000 miles or 12 months, depending on driving conditions. The manual will detail the exact schedule and required services for each interval.

Fluid Specifications

Engine Oil:

Likely MB 229.5 or MB 229.51 specification synthetic oil (e.g., 0W-40, 5W-40, or 5W-30 depending on engine and climate).

Transmission Fluid:

Specific MB Automatic Transmission Fluid (ATF) for the 7G-TRONIC or older automatic transmissions (e.g., MB 236.10, MB 236.12, MB 236.14). Manual transmission fluid specifications will also be detailed.

Coolant:

Mercedes-Benz approved G48 coolant or equivalent (typically a blue-green ethylene glycol based antifreeze).

Brake Fluid:

DOT 4 brake fluid, meeting MB 331.0 specification.

Known Issues

Common Complaints:

Potential issues can include malfunctioning window regulators, 'SAM' unit (Signal Acquisition Module) electrical issues, oil leaks from valve cover gaskets or oil cooler seals, timing chain wear on certain engines, and ABS sensor failures.

Preventative Maintenance Focus:

Regular inspection of suspension components, checking for oil and coolant leaks, and monitoring the health of the electrical system are key preventative measures.

📚 Vehicle History

Brand Heritage

Heritage:

Mercedes-Benz has a long-standing reputation for luxury, engineering excellence, and safety in the automotive industry.

Model Evolution

Evolution C209:

The C209 CLK-Class replaced the C208 CLK and shared its platform with the W203 C-Class. It was available as a coupe and later a convertible (A209), offering a blend of sportiness and luxury. Facelifted models received updated styling and technology.

Production

Production Period:

2002-2010 (with the 2003-2009 range covered by this manual).

Assembly Locations:

Primarily manufactured at the Mercedes-Benz plant in Sindelfingen, Germany.

🏆 Awards & Recognition

Recognitions

Award Type:

While specific awards for the C209 CLK-Class might not be as broadly publicized as the S-Class or E-Class, it was generally well-received for its styling and driving experience, often featuring in 'best luxury car' lists from automotive publications.

Safety Awards:

Mercedes-Benz vehicles typically earn good safety ratings, reflecting the brand's commitment to occupant protection.