Systems Covered:
Engine, Fuel System, Ignition System, Transmission (CVT), Brakes (Front & Rear Disc), Suspension (Front Telescopic Fork, Rear Twin Shock Absorbers), Electrical System, Chassis, Bodywork, Cooling System, Lubrication System, Exhaust System, Wheels & Tires, Instruments & Controls, Lighting System, Troubleshooting, Maintenance Procedures, Technical Data
Estimated Page Count:
300+
Manual Type:
Comprehensive Workshop/Service Manual
Engine Mechanical:
Engine disassembly, assembly, piston, cylinder, crankshaft, camshaft, valve timing, cylinder head, cooling system, lubrication system
Fuel And Emission:
Carburetor (for 125cc), Fuel Injection (for 200cc), fuel pump, fuel filter, emission control systems
Ignition System:
CDI ignition, spark plugs, ignition timing, stator, rotor
Transmission Drivetrain:
Automatic CVT (Continuously Variable Transmission) operation, belt replacement, roller weights, clutch, variator assembly, final drive
Brakes:
Front and rear hydraulic disc brake systems, brake caliper overhaul, brake fluid replacement, master cylinder, brake pads, brake hoses
Suspension:
Front telescopic fork service, oil seals, fork springs, rear shock absorber inspection and replacement
Electrical System:
Wiring diagrams, battery, starter motor, alternator/stator, lighting, fuses, relays, instrument panel, switches
Chassis Frame:
Frame inspection, steering head bearings, swingarm, rear suspension linkage
Bodywork Trim:
Fairing removal and installation, seat, body panels, storage compartments
Cooling System:
Radiator, coolant hoses, thermostat, coolant type and capacity
Lubrication System:
Engine oil type, capacity, oil filter replacement, oil change intervals
Exhaust System:
Exhaust pipe and muffler inspection, gasket replacement
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, drive belt inspection/replacement, brake pad inspection/replacement, tire pressure checks, coolant level checks
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault codes (if applicable), electrical system diagnostics
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly
Transmission Service:
CVT servicing, clutch and variator component replacement
Brake System Service:
Bleeding, pad and fluid replacement, caliper servicing
Suspension Fork Service:
Fork oil replacement, seal replacement
Electrical Diagnostics:
Wiring harness testing, component testing, troubleshooting electrical faults
Depth Of Information:
Comprehensive (suitable for professional technicians and advanced DIY mechanics)
Diagnostic Support:
Includes diagnostic flowcharts and troubleshooting guides for common issues
Torque Specifications:
Detailed torque values for all critical fasteners
Clearances And Tolerances:
Specifications for engine component clearances and wear limits
Engine Type 125:
Single-cylinder, four-stroke, liquid-cooled
Engine Type 200:
Single-cylinder, four-stroke, liquid-cooled
Bore Stroke 125:
52.6 mm x 57.3 mm (approx.)
Bore Stroke 200:
64 mm x 62.6 mm (approx.)
Displacement 125:
124.9 cc
Displacement 200:
197.7 cc
Horsepower 125:
Approx. 15 HP @ 8,500 RPM (specification may vary by market)
Horsepower 200:
Approx. 19 HP @ 8,000 RPM (specification may vary by market)
Torque 125:
Approx. 12 Nm @ 7,500 RPM (specification may vary by market)
Torque 200:
Approx. 17 Nm @ 6,500 RPM (specification may vary by market)
Fuel Delivery 125:
Carburetor (e.g., Dell'Orto PHVA 30)
Fuel Delivery 200:
Electronic Fuel Injection (EFI) - specific system details within manual
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 10 Liters
Engine Oil Change:
Every 3,000 km or annually
Oil Filter Replacement:
Every 6,000 km or every second oil change
Air Filter Cleaning:
Every 3,000 km, replacement as needed
Spark Plug Replacement:
Every 6,000 km
Cvt Belt Inspection:
Every 6,000 km, replacement based on wear
Brake Fluid Change:
Every 2 years or as per manual recommendation
Engine Oil Type:
SAE 10W-40 API SG or higher (refer to manual for precise spec)
Engine Oil Capacity:
Approx. 1.3 Liters (with filter change)
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water
Common Wear Items:
CVT belt, brake pads, tires, steering head bearings
Potential Electrical:
Stator coil degradation or regulator/rectifier issues (as with many scooters of this era)
Fuel System Care:
Importance of clean fuel and potential carburetor/injector cleaning