Dodge Intrepid 2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2003 Codes Platform: LH Platform (Second Generation) 👋 Introduction Market Position Segment: Full-size sedan, targeting a blend of comfort, performance, and...

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🏷️ Basic Information

Identification

Make:

Dodge

Model:

Intrepid

Year:

Codes

Platform:

LH Platform (Second Generation)

👋 Introduction

Market Position

Segment:

Full-size sedan, targeting a blend of comfort, performance, and value within its class.

Competitive Analysis

Competitors 2003:

Ford Taurus, Chevrolet Impala, Toyota Avalon, Honda Accord (larger trims).

Key Features

Design:

Distinctive aerodynamic styling, characteristic of Chrysler's LH platform vehicles.

Engine Options:

Offered with a choice of V6 engines, providing a balance of power and efficiency.

Interior Comfort:

Spacious interior with comfortable seating, often featuring available premium amenities.

Value Proposition

Savings Potential:

Enables DIY servicing, potentially saving $50-$60 per hour in labor costs.

Usability

Ease Of Use:

User-friendly with a clear table of contents, numbered steps, and search functionality for quick information retrieval.

📋 Manual Details

Coverage Areas

General Maintenance:

Troubleshooting:

Engine Service Repair:

Transmission Service Repair:

Brake System:

Wiring Diagram:

Electrical System:

Suspension:

Periodic Lubrication:

Steering:

Cooling System:

Fuel Injection Fuel System:

Emission System:

Heater Air Conditioning:

Engine Control System:

Chassis Body:

Restraint System:

Interior:

Differential Drive:

Axle:

All Styles Covered:

Page Count

Estimated Pages:

Hundreds of pages

Manual Type

Type:

Factory Service Repair Manual

Source:

Genuine Factory Manuals (not 3rd party)

Language

Language:

English

Format

File Format:

Delivery Method:

Downloadable

Compatibility:

Windows and Mac OS

Readability Requirement:

Adobe PDF Reader

Print Quality

Printability:

Printable without restriction (individual pages or entire manual)

Resolution:

High resolution

Binding Type

Binding:

N/A (Digital Download/Printable)

Paper Type

Paper Type:

N/A (Digital Download/Printable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for engine overhaul, component testing, and assembly.

Engine Management:

Engine control system (ECU), sensors, actuators, and diagnostic trouble codes (DTCs).

Fuel System:

Fuel injection system, fuel pump, injectors, pressure regulator, and fuel tank service.

Ignition System:

Spark plugs, ignition coils, and related components.

Cooling System:

Radiator, water pump, thermostat, hoses, and coolant specifications.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, and oxygen sensors.

Transmission Manual:

Service and repair procedures for manual transmission, clutch, and related components.

Transmission Automatic:

Service and repair procedures for automatic transmission, torque converter, and valve body.

Drivetrain:

Differential, axles, drive shafts, and CV joints.

Suspension Front:

MacPherson struts, control arms, ball joints, and stabilizer bar.

Suspension Rear:

Independent rear suspension components, shock absorbers, and springs.

Steering System:

Power steering pump, rack and pinion, tie rods, and steering column.

Brake System Front:

Disc brake calipers, rotors, pads, and brake lines.

Brake System Rear:

Disc brake calipers, rotors, pads, and parking brake mechanisms.

Anti Lock Braking System:

ABS module, wheel speed sensors, and hydraulic control unit.

Electrical System General:

12-volt electrical system overview, battery, alternator, and starter.

Lighting System:

Headlights, taillights, interior lights, and bulb specifications.

Instrumentation Gauges:

Dashboard instruments, warning lights, and diagnostic indicators.

Audio Visual System:

Radio, speakers, and related audio components.

HVAC System:

Heating, Ventilation, and Air Conditioning (HVAC) system service and refrigerant handling.

Body Exterior:

Body panels, doors, hood, trunk, bumpers, and glass.

Body Interior:

Seats, dashboard, door panels, and trim components.

Restraint System Airbags:

Airbag system components, deployment procedures, and SRS module.

Restraint System Seatbelts:

Seat belt mechanisms and pretensioners.

Emission Controls:

Emission control systems, PCV, EGR, and evaporative emission control.

Lubrication:

Periodic lubrication points and fluid types.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, and inspections.

Diagnostics:

System diagnosis, troubleshooting guides, and fault code interpretation.

Repair:

Step-by-step repair instructions for all major vehicle systems.

Rebuild:

Procedures for rebuilding major components like engines and transmissions.

Replacement:

Component replacement procedures for wear items and faulty parts.

Installation:

Installation procedures for certain aftermarket or replacement parts where applicable.

Technical Depth

Depth:

Comprehensive, covering all aspects from basic maintenance to complete rebuilds, as performed by factory-trained technicians.

Illustrations

Presence:

Includes all necessary illustrations, diagrams, and photos.

Detail:

Detailed illustrations, drawings, photos, and enlarged insets for precise part identification.

Electrical Diagrams

Comprehensiveness:

Detailed wiring diagrams integrated with electrical system service procedures.

⚙️ Engine Specifications

Primary Engine

Engine Displacement 1:

3.5L (3500cc)

Engine Type 1:

SOHC V6

Engine Code 1:

EGA (likely)

Horsepower 1:

204 hp @ 5800 rpm (estimated)

Torque 1:

220 lb-ft @ 4000 rpm (estimated)

Optional Engine

Engine Displacement 2:

2.7L (2700cc)

Engine Type 2:

SOHC V6

Engine Code 2:

ECL (likely)

Horsepower 2:

195 hp @ 6000 rpm (estimated)

Torque 2:

216 lb-ft @ 4400 rpm (estimated)

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

Controller Area Network (CAN) bus system, integrated engine control module (ECM).

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic

Optional

Transmission Type:

5-Speed Manual (Less Common/Not Always Specified for Higher Trims)

Features

Automatic Transmission Features:

Driver-adaptive electronic control, often with a 'Snow' mode.

Fluid Specifications

Automatic Transmission Fluid:

Chrysler ATF+4 (MS-9602)

Manual Transmission Fluid:

API GL-3 or GL-4 gear oil, viscosity typically 75W-90 or 80W-90

📐 Dimensions

Exterior

Length:

Approx. 200.0 inches

Width:

Approx. 74.4 inches

Height:

Approx. 56.7 inches

Wheelbase:

Approx. 113.0 inches

Weights

Curb Weight:

Approx. 3500 - 3700 lbs (depending on engine and trim)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Good (for 2003 Intrepid)

NHTSA Frontal Impact Passenger:

Good (for 2003 Intrepid)

NHTSA Side Impact Front Driver:

Good (for 2003 Intrepid)

NHTSA Side Impact Rear Passenger:

Good (for 2003 Intrepid)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS)

Passive Features

Airbags Front:

Standard front driver and passenger airbags.

Airbags Side:

Optional front side-impact airbags.

Seatbelts:

Three-point seat belts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player, and optional premium sound systems with amplifiers and subwoofers.

Display:

Central instrument cluster with analog gauges and driver information display.

Driver Assistance

Cruise Control:

Standard cruise control.

Connectivity

Remote Keyless Entry:

Available remote keyless entry system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or as per owner's manual, depending on oil type and driving conditions.

Air Filter Replacement:

Every 15,000-30,000 miles, or as needed based on inspection.

Spark Plug Replacement:

Refer to manual; typically around 60,000-100,000 miles for platinum-tipped plugs.

Transmission Fluid Change:

Every 30,000-60,000 miles, depending on driving habits and fluid condition.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (preferred), consult manual for specific API service classification (e.g., API SN or newer recommended for modern equivalents).

Coolant Type:

Mopar Antifreeze/Coolant HOAT (Hybrid Organic Additive Technology) - Pink Color

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Chrysler Power Steering Fluid (MS-5901) or equivalent Dexron II/III

Known Issues

Transmission Shifting:

Occasional rough shifting or delayed engagement in automatic transmissions, potentially due to valve body issues or low fluid.

Engine Misfires:

Can occur due to worn spark plugs, ignition coils, or fuel injector issues.

Suspension Noise:

Worn ball joints, tie rod ends, or strut mounts can lead to clunking or rattling sounds.

HVAC Blend Doors:

Actuator motors for HVAC blend doors can fail, leading to improper air temperature or direction control.

Power Window Motors:

Failure of power window regulators and motors is not uncommon.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge has a long history of producing American sedans and performance vehicles, often focusing on value and aggressive styling.

Model Evolution

Intrepid Generations:

The 2003 model is part of the second generation of the Dodge Intrepid, which ran from 1998-2004, based on Chrysler's LH platform.

Production

Manufacturing Location:

Bramalea, Ontario, Canada

Production Years:

1993-2004 (across all generations)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Achieved Good ratings in NHTSA frontal and side-impact crash tests for its model year, indicating good occupant protection.