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BMW M5 Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008 2009 2010

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🏷️ Basic Information Identification Make: BMW Model: M5 Generation: E60 Production Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: E60 (Sedan) 👋 Introduction Market Position Positioning:...
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BMW M5 Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008 2009 2010
🏷️ Basic Information
Identification
Make:
BMW
Model:
M5
Generation:
E60
Production Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Codes
Chassis Code:
E60 (Sedan)
👋 Introduction
Market Position
Positioning:
High-performance luxury sedan, flagship model, direct competitor to Mercedes-Benz E63 AMG and Audi S6.
Competitive Analysis
Competitors:
Mercedes-Benz E63 AMG, Audi S6, Lexus GS F, Jaguar XJR.
Key Features
Defining Attributes:
Naturally aspirated V10 engine, SMG Drivelogic transmission, advanced adaptive suspension, motorsport-derived technology.
📋 Manual Details
Coverage Areas
Engine:
S85B50 V10 Engine
Transmission:
SMG Drivelogic (Sequential Manual Gearbox)
Chassis:
Suspension, Steering, Brakes, Body
Electrical:
All Electrical Systems, Diagnostics, Wiring Diagrams
Body And Trim:
Interior and Exterior Components, Body Repairs
Page Count
Estimated Pages:
Extensive (Full Workshop Manual)
Manual Type
Type:
Complete Workshop Service Repair Manual
Completeness:
Covers all aspects of servicing, repair, maintenance, and diagnostics for the specified model years and variants.
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (S85B50 V10), Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System
Drivetrain:
SMG Transmission, Clutch, Driveshafts, Differential, Axles
Suspension:
Front and Rear Suspension, Adaptive Drive System, Active Roll Stabilization
Steering:
Power Steering System, Steering Column, Steering Rack
Brakes:
ABS, DSC, Brake Calipers, Rotors, Hydraulic System
Electrical Engine Control:
ECU, Engine Management, Sensors, Actuators
Body Electronics:
Lighting, Wipers, Climate Control, Power Accessories, Central Locking
Comfort Systems:
Seats, Sunroof, Infotainment (Navigation, Audio), HVAC
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Tune-ups
Engine Repair:
Engine Rebuilds, Cylinder Head Services, Piston and Connecting Rod Installation, Crankshaft Services
Transmission Repair:
SMG Actuator Replacement, Clutch Actuator Adjustment, Hydraulic System Service
Suspension And Steering Repair:
Component Replacement (Shocks, Struts, Bushings, Ball Joints), Alignment Procedures
Brake System Repair:
Brake Pad/Rotor Replacement, Bleeding Procedures, Caliper Service
Electrical Troubleshooting:
Diagnostic Trouble Codes (DTCs), Wiring Diagram Interpretation, Component Testing
Body Repair:
Panel Replacement, Dent Repair, Door/Window Regulator Service
Diagnostics:
Comprehensive Troubleshooting Guides for all Systems
Diagnostics And Troubleshooting:
Detailed diagnostic trouble codes (DTCs) with suggested causes and solutions, pinpoint tests for electrical issues, mechanical troubleshooting guides.
Technical Depth
Depth:
From Basic Maintenance to Complete Engine and Drivetrain Rebuilds, Advanced Diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text Content
Print Quality
Printability:
Printable (Individual Pages or Full Manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Software Requirements
Required Software:
Adobe Reader (Free)
⚙️ Engine Specifications
Primary Engine
Engine Code:
S85B50
Configuration:
V10
Displacement:
5.0 Liters (4999 cc)
Valvetrain:
DOHC, 4 valves per cylinder (40 valves total), Double VANOS
Performance
Horsepower:
500 hp @ 7750 rpm
Torque:
383 lb-ft @ 6100 rpm
Redline:
8250 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MEG9.0 Engine Management)
Fuel Type:
Premium Unleaded (91+ octane)
Cooling System
Coolant Capacity:
Approx. 10.5 Liters (with heater core)
Lubrication System
Oil Capacity:
Approx. 8.5 Liters (with filter)
Recommended Oil Viscosity:
SAE 10W-60 (BMW Recommended)
🔧 Transmission
Standard
Type:
SMG Drivelogic (Sequential Manual Gearbox)
Gear Count:
7-Speed
Features
Drivelogic Modes:
Multiple shift programs and gear change speeds
Clutch System:
Hydraulically Actuated Single Plate Clutch
Fluid Specifications
Transmission Fluid Type:
BMW recommends specific SMG fluid; consult manual for part numbers.
📐 Dimensions
Exterior
Length:
Approx. 4841 mm (190.6 in)
Width:
Approx. 1846 mm (72.7 in)
Height:
Approx. 1469 mm (57.8 in)
Wheelbase:
Approx. 2952 mm (116.2 in)
Weights
Curb Weight:
Approx. 1715 kg (3781 lbs)
Cargo
Trunk Volume:
Approx. 500 Liters (17.7 cu ft)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Refer to specific model year NHTSA reports for detailed crash test data. Generally performed well in its class.
Active Features
Driver Assistance:
Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Traction Control, Cornering Brake Control (CBC).
Passive Features
Airbags:
Front Airbags, Side Airbags, Head Airbags (Curtain)
Construction:
High-strength steel chassis, crumple zones.
💡 Technology Features
Infotainment
System:
iDrive infotainment system (CCC generation), navigation, premium audio options (e.g., Logic7).
Driver Assistance
Adaptive Drive:
Active roll stabilization and electronic damping control for enhanced handling and ride comfort.
Hud:
Optional Head-Up Display (HUD) for projecting key information onto the windshield.
Connectivity
Connectivity Features:
Bluetooth integration, USB/Auxiliary inputs (depending on options).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or as indicated by the vehicle's Condition Based Service (CBS) system. Consult manual for specifics.
Spark Plug Replacement:
Around 60,000 miles. Specific part numbers and torque values are critical.
Coolant Flush:
Every 2-3 years or per CBS.
Fluid Specifications
Engine Oil Spec:
BMW Longlife-01 (LL-01) or LL-04, viscosity SAE 10W-60 recommended for S85. Verify with manual.
Brake Fluid Spec:
DOT 4
Known Issues
Engine Rod Bearings:
A common and critical failure point. Early detection and proactive replacement are advised. Manual details inspection and replacement procedures.
Smg Pump Actuator:
Potential for SMG pump failure or actuator issues. Manual provides diagnostic flowcharts and replacement guides.
Throttle Bodies:
Individual electronic throttle bodies can fail, leading to performance issues. Manual covers calibration and replacement.
Oil Sludge Buildup:
Due to extended oil change intervals in early models and the high-revving nature of the V10, regular maintenance is crucial to prevent sludge.
📚 Vehicle History
Brand Heritage
Bmw Motorsport:
BMW M GmbH (formerly M Division) heritage of building high-performance vehicles derived from motorsport.
Model Evolution
E34 E39 Predecessors:
The E60 M5 replaced the E39 M5, showcasing a significant technological leap with its V10 engine and SMG transmission.
Production
Manufacturing Location:
Dingolfing, Germany
Production Span:
2004-2010
🏆 Awards & Recognition
Recognitions
Engine Of The Year:
The S85 V10 engine was awarded the 'International Engine of the Year' in its displacement category multiple times.
Performance Acclaim:
Consistently praised by automotive media for its supercar-like performance and engine character.
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