Suzuki LT Z250 2004 2005 2006 Factory Service Repair Manual

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The Suzuki LT-Z250, also known as the Quadsport 250, is a compact and lightweight sport ATV designed for recreational riders and off-road enthusiasts. Produced from 2004 to 2006, this model...

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Typ: Atv

Anbieter:

Art.-Nr: 136944

Stichworte: 2004 2005 2006 ATV LT Z250 Powersports Quadsport Suzuki

Produktvarianten

Beschreibung

The Suzuki LT-Z250, also known as the Quadsport 250, is a compact and lightweight sport ATV designed for recreational riders and off-road enthusiasts. Produced from 2004 to 2006, this model offers a balanced blend of performance and agility, making it well-suited for trail riding. Its engineering emphasizes reliability and ease of use, providing an accessible yet capable experience for those seeking adventure. The LT-Z250 is recognized for its maneuverability and a user-friendly design that appeals to both novice and experienced riders looking for a dependable sport ATV. This Service Repair Manual provides comprehensive coverage for the Suzuki LT-Z250 models from 2004 to 2006. It details essential information including general overviews, periodic maintenance schedules, engine and drivetrain servicing, fuel and lubrication systems, chassis, and electrical systems. The manual includes detailed repair procedures, troubleshooting guides, diagnostic information, component removal and installation steps, technical specifications, torque values, and wiring diagrams. This resource is designed to empower owners, mechanics, and technicians to effectively maintain, diagnose, and repair the vehicle, ensuring its longevity and optimal performance.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-Z250

Model Nickname:

Quadsport 250

Model Years Covered:

2004, 2005, 2006

Chassis Codes:

LT-Z250K4 (2004), LT-Z250K5 (2005), LT-Z250K6 (2006)

👋 Introduction

Market Position

Market Segment:

Sport ATV (ATV)

Target Audience:

Recreational riders, off-road enthusiasts, DIY mechanics, professional repair shops.

Competitive Analysis

Key Competitors:

Yamaha Raptor 350, Honda TRX250EX, Kawasaki Mojave 250.

Key Features

Vehicle Usp:

Compact, lightweight sport ATV offering a balance of performance and agility for trail riding and recreational use.

Manual Value

Benefit To Owner:

Empowers owners to perform diagnostics, maintenance, and repairs efficiently and cost-effectively, extending vehicle lifespan and ensuring optimal performance.

📋 Manual Details

Coverage

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

Printable:

Compatibility:

Windows and MAC

Software Requirements:

Adobe PDF Reader

📖 Manual Coverage

Systems

Systems Covered:

General Information, Periodic Maintenance, Engine, Drive Train, Fuel System, Lubrication System, Chassis, Electrical System, Servicing Information

Procedures

Procedures Included:

Maintenance Schedules, Repair Procedures, Troubleshooting, Diagnostics, Component Removal and Installation, Specifications, Torque Values, Wiring Diagrams

Depth

Technical Depth:

Comprehensive, suitable for both novice and experienced technicians, covering everything from routine maintenance to complete engine rebuilds and complex electrical system diagnostics.

📊 Manual Specifications

File Properties

File Format:

Print Quality:

High Resolution, suitable for professional printing.

Physical Properties

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, DOHC, single-cylinder

Displacement:

249 cc (15.2 cu. in.)

Bore X Stroke:

72.0 mm x 61.2 mm (2.83 in. x 2.41 in.)

Cooling System:

Liquid-cooled

Compression Ratio:

10.0:1

Performance

Horsepower Estimated:

Approximately 20-22 HP (exact figures may vary by region and specific tuning).

Torque Estimated:

Approximately 14-16 lb-ft (exact figures may vary).

Fuel System

Fuel Delivery:

Carburetor

Carburetor Model:

Mikuni BNS32

Lubrication System

Oil Type:

Suzuki recommends a high-quality 4-stroke engine oil meeting API SG or higher, SAE 10W-40 viscosity is common.

Oil Capacity:

Approximately 1.9 L (2.0 US qt) with oil filter change.

Ignition System

Ignition Type:

Electronic ignition (CDI)

Starter System

Starter Type:

Electric starter

🔧 Transmission

Gearbox

Transmission Type:

5-speed constant mesh with reverse

Clutch

Clutch Type:

Wet, multi-plate

Drive Type

Final Drive:

Chain drive

Gear Ratios

Gear Ratios:

Detailed in the manual, specific ratios for each gear and reverse.

Transmission Fluid

Transmission Oil Type:

Refer to manual for specific type, typically motorcycle-specific gear oil or engine oil meeting specific standards.

📐 Dimensions

Exterior

Overall Length:

Approximately 1790 mm (70.5 in.)

Overall Width:

Approximately 1135 mm (44.7 in.)

Overall Height:

Approximately 1095 mm (43.1 in.)

Wheelbase:

Approximately 1240 mm (48.8 in.)

Ground Clearance:

Approximately 255 mm (10.0 in.)

Weights

Dry Weight:

Approximately 174 kg (384 lbs)

Fuel Tank Capacity:

Approximately 11.0 L (2.9 US gal)

🛡️ Safety Features

Ratings

Safety Ratings:

ATVs are not typically subject to governmental crash safety ratings like automobiles. Operator safety relies on proper protective gear and adherence to safe riding practices, detailed in the owner's manual and emphasized in this service manual.

Active Features

Braking System:

Hydraulic disc brakes, front and rear.

Parking Brake:

Handlebar-mounted parking brake lever.

Passive Features

Lighting:

Halogen headlights, taillight/brake light.

Throttle Limiter:

Adjustable throttle limiter screw for controlled acceleration, particularly for new riders.

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a utility/sport vehicle, not equipped with car-like infotainment systems).

Driver Assistance

Driver Assistance Features:

N/A (Vehicle design focuses on direct rider control).

Connectivity

Connectivity Options:

Diagnostics

Diagnostic Tools:

The manual provides detailed diagnostic procedures using basic tools and visual inspection, no specialized electronic diagnostic equipment is typically required for this model.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 1,000 km (600 miles) or 6 months, whichever comes first. Refer to the manual for exact intervals based on usage conditions.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions. Detailed instructions in the manual.

Spark Plug Replacement:

Recommended at 3,000 km (1,800 miles) or annually. Specific spark plug type (e.g., NGK CR9E) and gap detailed in manual.

Valve Clearance Check:

Intervals specified in manual, crucial for engine performance and longevity.

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, wheel bearings, air filter, spark plug are common wear items addressed in maintenance schedules.

Carburetor Cleaning Tips:

Manual provides detailed procedures for carburetor cleaning, adjustment, and troubleshooting common issues like fuel delivery problems or rough idling.

Suspension Maintenance:

Information on servicing front forks and rear shock absorbers, including fluid replacement and seal maintenance.

📚 Vehicle History

Brand Heritage

Brand Focus:

Suzuki has a long history of producing reliable and performance-oriented motorcycles and ATVs, known for their engineering and durability.

Model Evolution

Model Lineage:

The LT-Z250 was positioned as a capable entry-level to mid-range sport ATV, bridging the gap between smaller utility ATVs and larger, more powerful sport models.

Production

Manufacturing Location:

Primarily manufactured in Japan.

Production Period:

The LT-Z250 model line was produced for several years, with this manual specifically covering the initial 2004-2006 models.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the LT-Z250 are not widely publicized, Suzuki ATVs consistently receive positive reviews from off-road publications for their performance, reliability, and value.

Ratings

Owner Satisfaction:

Generally good owner satisfaction for its class, appreciated for its maneuverability and ease of use.