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Yamaha FZ6SS FZ6SSC FAZER Service Repair Manual 2004-2005

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The FZ6 Fazer, produced for the 2004 and 2005 model years, is a versatile sport touring motorcycle known for its potent inline-four engine derived from the YZF-R6. Featuring a lightweight...
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Typ: Motorcycle
Anbieter:
Yamaha
Art.-Nr: 143912
Stichworte: 2004 2005 FAZER FZ6SS FZ6SSC Motorcycle Motorcycles Yamaha
Yamaha FZ6SS FZ6SSC FAZER Service Repair Manual 2004-2005
The FZ6 Fazer, produced for the 2004 and 2005 model years, is a versatile sport touring motorcycle known for its potent inline-four engine derived from the YZF-R6. Featuring a lightweight die-cast aluminum frame and modern styling, it offers a compelling blend of performance and comfort, making it suitable for both spirited riding and longer journeys. Its engineering quality and reliability are hallmarks of commitment to producing dependable and enjoyable motorcycles, positioning it as a strong contender in its segment against competitors like the Suzuki Bandit and Kawasaki Z750. This comprehensive service repair manual provides in-depth coverage for the FZ6 Fazer (models FZ6SS, FZ6SSC), encompassing all aspects of its maintenance, repair, and diagnostics. It details procedures for engine overhaul, transmission service, chassis and suspension maintenance, brake system upkeep, and electrical system troubleshooting, including wiring diagrams. The manual is an essential resource for owners and technicians, offering step-by-step instructions, technical specifications, and diagnostic flowcharts to ensure accurate and efficient upkeep of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ6 Fazer
Model Code:
FZ6SS, FZ6SSC
Year:
2004-2005
👋 Introduction
Market Position
Segment:
Sport Naked / Sport Touring Motorcycle
Competitive Analysis
Competitors:
Suzuki Bandit, Kawasaki Z750, Honda CBF600, Triumph Street Triple
Key Features
Engine Type:
Inline-four cylinder, liquid-cooled, DOHC, 20 valves
Chassis Design:
Die-cast aluminum frame, modern styling
Value Proposition
Manual Value:
Essential for owners and independent workshops seeking to maintain and repair the FZ6 Fazer accurately and efficiently.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and maintenance
Secondary Coverage:
Troubleshooting, diagnostics, wiring diagrams
Page Count
Estimated Pages:
Numerous (exact count not specified but implied to be comprehensive)
Manual Type
Type:
Service Repair Manual (akin to Factory Workshop Manual)
Language
Language:
English
Format
Format:
Digital (likely PDF, as per common online sales of such manuals)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, performance tuning, fuel injection, ignition system, cooling system, lubrication system
Transmission:
Clutch operation, gearbox disassembly and assembly, shifting mechanism, lubrication
Chassis And Suspension:
Front fork service, rear shock absorber, swingarm maintenance, steering system, wheel bearing replacement
Brakes:
Hydraulic system, caliper service, master cylinder overhaul, brake pad replacement, bleeding procedures, ABS (if applicable)
Electrical System:
Wiring diagrams, lighting, starter system, charging system, ignition coils, battery maintenance, sensors, ECU diagnostics
Fuel System:
Fuel pump, injectors, throttle body cleaning, fuel pressure testing, evaporative emission control system
Body And Fairings:
Fairing removal and installation, seat, fuel tank, minor bodywork repair
Exhaust System:
Catalytic converter information, lambda sensor service.
Cooling System:
Radiator service, thermostat replacement, coolant flow diagrams.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug service, valve clearance adjustment
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, error code interpretation
Repair:
Detailed instructions for component disassembly, cleaning, inspection, repair, and reassembly
Specifications:
Torque specifications, clearances, fluid levels, electrical resistance values
Diagnostic Flowcharts:
Detailed flowcharts for diagnosing electrical and mechanical faults.
Wiring Diagrams:
Full color, comprehensive wiring schematics for all electrical systems.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics
Engine Rebuild:
Includes specifications for crankshaft, connecting rods, pistons, and cylinder head service.
Suspension Calibration:
Details on fork oil type, level, and damping adjustments.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for searchability and readability
Print Quality
Resolution:
High resolution, suitable for printing individual pages
Binding Type
Binding:
N/A (Digital format, no physical binding)
Paper Type
Paper Type:
N/A (Digital format, no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
998cc (derived from R1) Inline-four, liquid-cooled, 4-stroke, DOHC, 5 valves per cylinder
Bore X Stroke:
74 mm x 58 mm
Compression Ratio:
12.2:1
Performance
Horsepower Peak:
Approx. 98 HP (73 kW) @ 9,500 rpm (variant dependent)
Torque Peak:
Approx. 8.2 kgf·m (80.4 Nm; 59.3 lb-ft) @ 7,500 rpm (variant dependent)
Fuel System
Fuel Delivery:
Fuel Injection (EFI)
Throttle Body:
Dual throttle valves per cylinder
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Lubrication
Oil Type Recommendation:
Yamaha Genuine Oil (e.g., Yamalube 4-stroke motorcycle oil) 10W-40 or 20W-50 depending on climate.
Oil Capacity
Oil Capacity With Filter:
Approx. 3.4 Liters
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Clutch:
Wet, multiple-disc
Features
Final Drive:
O-ring sealed chain
Fluid Specification
Transmission Oil Type:
Yamaha Genuine Gear Oil or equivalent SAE 80W API GL-4
Fluid Capacity
Transmission Oil Capacity:
Approx. 0.75 Liters
📐 Dimensions
Exterior
Length:
Approx. 2,110 mm (83.1 in)
Width:
Approx. 775 mm (30.5 in)
Height:
Approx. 1,235 mm (48.6 in)
Weights
Dry Weight:
Approx. 198 kg (437 lbs)
Wet Weight:
Approx. 220 kg (485 lbs) (with all fluids)
Wheels And Tires
Front Tire Size:
120/70ZR17M/C (58W)
Rear Tire Size:
180/55ZR17M/C (73W)
Wheelbase:
Approx. 1,445 mm (56.9 in)
Ground Clearance:
Approx. 150 mm (5.9 in)
🛡️ Safety Features
Ratings
Safety Features:
Dual disc front brakes, single disc rear brake. ABS was an optional feature on some models.
Active Features
Front Brake:
Dual 298 mm hydraulic discs with 4-piston calipers
Rear Brake:
Single 245 mm hydraulic disc with 2-piston caliper
Passive Features
Frame Type:
Diamond-type, die-cast aluminum
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, multi-function LCD display (clock, trip meters, fuel gauge, coolant temp).
Driver Assistance
ABS Availability:
Optional ABS system on certain configurations.
Connectivity
ECU Interface:
Manual likely details diagnostic port usage for ECU reading/writing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 6,000 km (3,000 - 4,000 miles) or 6 months
Filter Replacement Interval:
Every oil change (oil filter)
Valve Clearance Check:
Every 10,000 - 12,000 km (6,000 - 7,500 miles)
Spark Plug Replacement:
Every 10,000 - 15,000 km (6,000 - 9,000 miles)
Chain Lubrication And Adjustment:
Every 500 km (300 miles) or after riding in wet conditions
Fluid Specifications
Coolant Type:
Yamaha Genuine Performance Coolant (50% mixture with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch wear, brake pads, chain and sprockets, fork seals (typical for bikes of this age/type).
Electrical Gremlins:
Occasional stator or rectifier failures reported on some Yamaha models of this era, though not overly common on the FZ6.
Fueling Issues:
Fuel injector cleaning may be required periodically due to modern fuel formulations.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a division of Yamaha Corporation, Japan
Model Evolution
Fz6 Lineage:
The FZ6 Fazer evolved from the 600cc FZR600R and shared its engine basis with the YZF-R6 sportbike, tuned for a broader powerband and more comfortable ergonomics.
Production
Production Period:
Introduced in 2004, replaced by updated models in subsequent years.
🏆 Awards & Recognition
Recognitions
Market Reception:
Praised for its blend of performance, comfort, and value. Often cited as a capable all-rounder for commuting, sport touring, and spirited riding.
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