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Yamaha 04-06 BRUIN 350 2X4 Service Manual and Owners Manual YFM350BAT ATV Workshop Shop Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Bruin 350 2x4 Model Code: YFM350BAT Model Variant: 2WD Generation Production Years: 2004-2006 👋 Introduction Market Position Target Audience: Owners and technicians performing...
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Yamaha 04-06 BRUIN 350 2X4 Service Manual and Owners Manual YFM350BAT ATV Workshop Shop Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Bruin 350 2x4
Model Code:
YFM350BAT
Model Variant:
2WD
Generation
Production Years:
2004-2006
👋 Introduction
Market Position
Target Audience:
Owners and technicians performing maintenance and repair on Yamaha Bruin 350 2x4 ATVs.
Value Proposition:
Provides complete information for basic to advanced service, combining owner and service manuals for a comprehensive set.
Competitive Analysis
Manual Completeness:
Marketed as the ultimate set, leaving no stone unturned for servicing the specified models.
Key Features
Searchability:
PDF format allows for quick searching of specific topics.
Visual Aid:
Extensive use of detailed pictures and diagrams enhances understanding.
Accessibility:
Digital format allows for easy access on various devices and printing.
📋 Manual Details
Coverage Areas
Covered Years:
2004, 2005, 2006
Specific Models Covered:
YFM350BAT (Bruin 350 2x4)
Page Count
Service Manual Pages:
483
Owner Manual Pages:
173
Total Pages:
656
Manual Type
Service Manual Type:
Workshop Repair Manual
Owner Manual Type:
Owner's Manual
Supplementary Manuals:
1 individual Service Supplement for all Bruin 350 2x4 years
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Complete coverage including disassembly, inspection, assembly, troubleshooting, and diagnostics.
Fuel System:
Carburetor tuning and repair, fuel pump, fuel lines, fuel tank maintenance.
Cooling System:
Radiator, fan, thermostat, coolant flow, leak detection.
Ignition System:
Spark plugs, ignition coil, CDI unit, timing adjustments.
Transmission System:
Automatic transmission (Ultramatic), clutch operation, gear inspection, lubrication.
Drivetrain:
Shaft drive, universal joints, differentials, axle maintenance.
Braking System:
Hydraulic disc brakes (front and rear), brake caliper service, bleeding procedures, pad replacement.
Suspension System:
Front and rear suspension, shock absorbers, control arms, bushings, alignment.
Steering System:
Handlebar assembly, steering column, tie rods, troubleshooting steering play.
Electrical System:
Wiring diagrams, battery maintenance, starter system, lighting, charging system (stator, regulator/rectifier).
Body And Frame:
Frame inspection, plastic body panel removal and installation, seating.
Wheels And Tires:
Tire pressure specifications, wheel removal and installation, bearing maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, lubrication points, air filter cleaning.
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues.
Repair Procedures:
Detailed instructions for component disassembly, repair, and reassembly.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications.
Technical Depth
Depth:
Comprehensive, bumper-to-bumper coverage suitable for basic to advanced service work.
Illustrations:
Detailed pictures and diagrams for visual guidance.
Organization:
Fully indexed and bookmarked for quick access to information.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
Perfect Quality
Zoom Capability:
Yes, zoom in on diagrams and pictures.
Printable:
Yes, printable in full or selected pages.
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
348cc
Bore X Stroke:
83 mm x 64.5 mm
Cooling System:
Liquid-cooled
Compression Ratio:
9.2:1
Performance
Horsepower:
Not explicitly stated in product info, but typically around 18-20 HP for this class.
Torque:
Not explicitly stated in product info, but typically around 20-22 lb-ft.
Fuel System
Carburetor:
Mikuni BSR33/1 (single)
Fuel Capacity:
3.2 gal (12 L) (approx.)
Lubrication
Oil Type:
Yamalube 4 (or equivalent motorcycle 4-stroke engine oil)
Oil Grade:
SAE 10W-30 or 20W-40 (depending on ambient temperature)
🔧 Transmission
Standard
Type:
Automatic (Yamaha Ultramatic® CVT)
Drive System:
Shaft Drive (2WD)
Features
Gear Selection:
Forward, Neutral, Reverse
📐 Dimensions
Exterior
Length:
76.2 inches (1935 mm) (approx.)
Width:
42.7 inches (1085 mm) (approx.)
Height:
42.4 inches (1077 mm) (approx.)
Weights
Dry Weight:
557 lbs (253 kg) (approx.)
Ground Clearance:
6.1 inches (155 mm) (approx.)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes, front and rear.
Lighting:
Dual sealed beam headlights, taillight with brake light.
💡 Technology Features
Infotainment
Display:
Basic LCD meter (speedometer, odometer, trip meter, clock, fuel gauge, 4WD indicator if applicable to the specific variant, though this is 2WD).
Driver Assistance
Assistance Features:
N/A (ATVs of this era typically do not feature advanced electronic driver assistance systems).
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact schedule).
Air Filter Cleaning:
Every 1000 km (600 miles) or more frequently in dusty conditions.
Spark Plug Check:
Every 2000 km (1200 miles).
Fluid Specifications
Engine Oil Capacity:
1.70 L (1.8 US qt) without filter change; 1.80 L (1.9 US qt) with filter change.
Coolant Type:
Permanent antifreeze (ethylene glycol based), 50% mixture with distilled water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Brake pads, tires, suspension bushings, and drive belt (CVT) are common wear items.
Carburetor Performance:
Carburetors may require periodic cleaning and adjustment due to fuel quality or operating conditions.
Electrical Connections:
Corrosion or looseness in electrical connectors can lead to intermittent issues, especially in wet environments.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, known for reliable and performance-oriented powersports vehicles.
Model Evolution
Bruin Lineage:
The Bruin 350 succeeded models like the Big Bear and paved the way for later utility ATVs, known for its comfortable ride and reliable 350cc engine.
Production
Manufacturing Origin:
Likely manufactured in Japan or other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Yamaha ATVs are generally well-regarded for durability, reliability, and performance in their respective classes.
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