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Yamaha ATV 2004-2007 YFM 350 400 BRUIN GRIZZLY Repair Manual [Improved]

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🏷️ Basic Information Identification Make: Yamaha Model Family: Bruin / Grizzly Model Codes: • YFM350A • YFM350FA • YFM400FA Model Years Covered: 2004, 2005, 2006, 2007 Vehicle Type: All-Terrain Vehicle...
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Yamaha ATV 2004-2007 YFM 350 400 BRUIN GRIZZLY Repair Manual [Improved]Yamaha ATV 2004-2007 YFM 350 400 BRUIN GRIZZLY Repair Manual [Improved]Yamaha ATV 2004-2007 YFM 350 400 BRUIN GRIZZLY Repair Manual [Improved]
🏷️ Basic Information
Identification
Make:
Yamaha
Model Family:
Bruin / Grizzly
Model Codes:
• YFM350A
• YFM350FA
• YFM400FA
Model Years Covered:
2004, 2005, 2006, 2007
Vehicle Type:
All-Terrain Vehicle (ATV)
Generation
Generation:
First Generation (for these specific models/years)
👋 Introduction
Market Position
Target Audience:
ATV Owners, DIY Mechanics, Service Technicians
Competitive Analysis
Value Proposition:
Provides factory-level repair information, enhanced digital features (bookmarks, search), and superior quality compared to scanned alternatives.
Key Features
Manual Enhancements:
Improved PDF with bookmarks, sub-bookmarks, searchability, and index for efficient navigation.
Coverage Breadth:
Covers all specified Yamaha Bruin and Grizzly models for the 2004-2007 model years.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Repair Manual
Language:
English
Format:
Improved PDF Download
Digital Features:
• Bookmarks
• Sub bookmarks
• Searchable Text
• Index
Compatibility:
• ALL Windows
• ALL Mac
• ALL Linux
Download Type:
Instant Download
Physical Options:
• Printable Pages
• Burn Backup CD
Page Count
Page Count Estimate:
Hundreds of Pages
📖 Manual Coverage
Systems Covered
Primary Systems:
• General Information
• Specifications
• Periodic Checks & Adjustments
• Chassis
• Engine
• Cooling System
• Fuel Injection System
• Electrical System
• Troubleshooting
• Wiring Diagrams
Procedures Included
Maintenance Procedures:
• Fluid changes (oil, coolant)
• Filter replacements (air, oil, fuel)
• Spark plug inspection/replacement
• Chain/belt adjustments
• Brake system checks and adjustments
• Suspension adjustments
• Tire pressure checks
• Battery maintenance
Repair Procedures:
• Engine overhaul (top end, bottom end)
• Carburetor/Fuel Injection system service
• Ignition system diagnosis and repair
• Transmission service and repair
• Drivetrain (CVT, drive shafts) service
• Brake system overhaul (calipers, lines, master cylinder)
• Suspension component replacement (shocks, A-arms)
• Steering system service
• Electrical system diagnosis (wiring, components)
• Lighting system repair
• Cooling system leak repair and component replacement
• Frame and bodywork repairs
Technical Depth
Depth Of Coverage:
Complete Factory-Level Repair and Service
Diagnostic Capabilities:
Comprehensive Troubleshooting Guide
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality Description:
Improved Quality (NOT A SCAN!)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download, Printable)
⚙️ Engine Specifications
Primary Engine
Engine Type 350:
Air-cooled, 4-stroke, SOHC, 2-valve
Engine Type 400:
Liquid-cooled, 4-stroke, SOHC, 2-valve
Displacement 350:
348cc
Displacement 400:
386cc
Bore Stroke 350:
Approx. 83.0 mm x 64.5 mm
Bore Stroke 400:
Approx. 82.0 mm x 71.0 mm
Compression Ratio 350:
Approx. 8.8:1
Compression Ratio 400:
Approx. 8.7:1
Performance
Horsepower Estimate 350:
Approx. 19-20 HP @ 6000 RPM
Torque Estimate 350:
Approx. 20-21 lb-ft @ 4500 RPM
Horsepower Estimate 400:
Approx. 22-24 HP @ 6000 RPM
Torque Estimate 400:
Approx. 24-26 lb-ft @ 4500 RPM
Fuel System
Fuel Delivery 350:
Carburetor (Mikuni BSR33)
Fuel Delivery 400:
Fuel Injection (Electronic Fuel Injection - EFI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 3.7 gallons (14 Liters)
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Constant Velocity Transmission - Y.C.V.T.)
Drive Modes:
• 2WD
• 4WD (selectable)
Gear Selection:
• High (H)
• Low (L)
• Neutral (N)
• Reverse (R)
• Park (P)
Features
Drive System:
Shaft Drive (with front differential)
📐 Dimensions
Exterior
Overall Length:
Approx. 77.2 in (1960 mm)
Overall Width:
Approx. 43.7 in (1110 mm)
Overall Height:
Approx. 45.3 in (1150 mm)
Wheelbase:
Approx. 49.2 in (1250 mm)
Weights
Dry Weight Approx:
Approx. 560-580 lbs (254-263 kg) depending on 2WD/4WD
Ground Clearance:
Approx. 7.1 in (180 mm)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Manual provides guidance adhering to general ATV safety principles.
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Passive Features
Lighting:
Halogen headlights, taillight/stoplight
Ergonomics:
Designed for rider control and comfort during operation.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic Utility ATV)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/hour intervals (typically every 100-200 operating hours or annually).
Air Filter Cleaning:
Frequent checks recommended, especially in dusty conditions. Cleaning/replacement interval varies.
Spark Plug Inspection:
Refer to manual for recommended intervals (e.g., every 500-1000 operating hours).
Fluid Specifications
Engine Oil Type:
Yamalube (or equivalent SAE 10W-40, API SG or higher, JASO MA certified)
Engine Oil Capacity:
Approx. 1.8 US qt (1.7 L) (with filter change)
Coolant Type 400:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Gear Oil Type:
Yamalube SAE 80 Hypoid Gear Oil (or equivalent)
Known Issues
Common Wear Items:
• Brake pads
• Tires
• CVT belt
• Spark plugs
• Air filter
Potential Engine Issues:
Carburetor gumming (if fuel sits), occasional starter solenoid issues, normal wear and tear on piston rings and valve seats.
Potential Drivetrain Issues:
CVT belt wear, potential issues with front differential seals or bearings under heavy use.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing history and reputation for producing reliable and high-performance ATVs, dating back to the introduction of the first three-wheelers.
Model Evolution
Bruin Grizzly Lineage:
The Bruin and Grizzly lines represent Yamaha's entry into and expansion of the utility ATV market, focusing on capability, durability, and rider comfort.
Production
Manufacturing Location:
Typically manufactured in Japan or at Yamaha's overseas facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not specifically listed for these models, but Yamaha ATVs are generally well-regarded for their reliability and performance in their class.
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