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Kia Sorento 2004-2009 Repair Service Manual

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🏷️ Basic Information Identification Make: Kia Model: Sorento Product Name: Kia Sorento 2004-2009 Repair Service Manual Supported Years: 2004, 2005, 2006, 2007, 2008, 2009 Generation Second Generation Code: XM 👋...
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Kia Sorento 2004-2009 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Product Name:
Kia Sorento 2004-2009 Repair Service Manual
Supported Years:
2004, 2005, 2006, 2007, 2008, 2009
Generation
Second Generation Code:
XM
👋 Introduction
Market Position
Segment:
Mid-size SUV / Crossover
Competitive Analysis
Key Competitors:
Toyota Highlander, Honda Pilot, Ford Explorer, Nissan Murano, Chevrolet Equinox
Key Features Of Vehicle
Body Styles:
5-door SUV
Key Features Of Manual
Target Audience:
Professional Technicians and DIY Enthusiasts with basic mechanical/electrical knowledge
Benefit Statement:
Empowers owners to make informed maintenance and repair decisions, replicating factory technician knowledge.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
Yes, covers all major mechanical and electrical systems.
Page Count
Estimated Page Count:
Over 2000 pages (typical for this type of comprehensive manual)
Manual Type
Type:
Factory Service Manual / Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
3.3L V6 Lambda (G6DB), 3.8L V6 Lambda (G6DA), 2.5L CRDi Diesel (J3)
Transmission:
5-speed Automatic (H-Matic), 6-speed Manual
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Suspension And Steering:
Front MacPherson strut, Rear multi-link independent suspension, Power rack and pinion steering
Brakes:
Front ventilated discs, Rear solid discs, ABS, EBD, ESC (Electronic Stability Control)
Electrical And Electronics:
Wiring diagrams, fuse box locations, ECU diagnostics, body control module (BCM), lighting, audio systems
HVAC:
Air conditioning, heater, ventilation, climate control systems
Body And Chassis:
Body panels, doors, glass, interior trim, structural components
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement
Diagnostics:
Troubleshooting guides, fault code interpretation (OBD-II), diagnostic procedures for all major systems
Repair:
Engine component repair and replacement, transmission overhaul, suspension and steering component replacement, brake system repair, electrical component diagnosis and repair
Disassembly And Assembly:
Detailed step-by-step instructions for removing, inspecting, repairing, and reassembling components
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Fully Printable
Zoom Functionality
Zoom Capability:
Zoom IN/OUT supported
Delivery Method
Delivery:
Instant Download
Software Requirements
Reader Requirement:
Adobe PDF Reader
Unzipping Requirement:
WinZip or equivalent
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
3.3 Liters (3342 cc)
Engine 1 Code:
G6DB (Lambda)
Engine 1 Configuration:
V6, DOHC, 24 Valves
Engine 1 Horsepower Est:
~235-240 hp @ 6000 rpm
Engine 1 Torque Est:
~230-235 lb-ft @ 3500 rpm
Optional Engine 1
Engine 2 Displacement:
3.8 Liters (3778 cc)
Engine 2 Code:
G6DA (Lambda)
Engine 2 Configuration:
V6, DOHC, 24 Valves
Engine 2 Horsepower Est:
~250-260 hp @ 6000 rpm
Engine 2 Torque Est:
~250-260 lb-ft @ 3500 rpm
Optional Engine 2
Engine 3 Displacement:
2.5 Liters (2497 cc) CRDi Diesel
Engine 3 Code:
J3
Engine 3 Configuration:
Inline 4-Cylinder, Turbocharged, Common Rail Direct Injection
Engine 3 Horsepower Est:
~168-170 hp @ 3800 rpm
Engine 3 Torque Est:
~250-260 lb-ft @ 2000-3500 rpm
Fuel System
Fuel Delivery Gasoline:
Electronic Fuel Injection (MPI)
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDi)
🔧 Transmission
Standard Transmission
Transmission Type Std:
5-speed Automatic (H-Matic)
Optional Transmission
Transmission Type Opt:
6-speed Manual
Features
Traction Control:
Available on AWD models, often linked with ESC
📐 Dimensions
Exterior
Length Est:
~187.4 inches (4760 mm)
Width Est:
~74.4 inches (1890 mm)
Height Est:
~67.3 inches (1710 mm)
Wheelbase Est:
~110.4 inches (2805 mm)
Weights
Curb Weight Est Min:
~4300 lbs (1950 kg)
Curb Weight Est Max:
~4600 lbs (2087 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Est:
5-Star (Driver and Passenger) for 2004-2005 models
IIHS Front Impact Est:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard on all models
Ebd:
Electronic Brakeforce Distribution, Standard
Esc:
Electronic Stability Control, standard on later models (check specific year/trim)
Passive Features
Airbags Front:
Standard
Airbags Side Impact:
Optional / Standard on some trims/years
Airbags Rollover Curtain:
Optional / Standard on some trims/years
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player, optional Infinity premium audio system
Navigation:
Optional factory navigation system
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional rear parking sensors
Connectivity
Auxiliary Input:
Available on some models for audio devices
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 5,000-7,500 miles or 6 months, whichever comes first (refer to manual for specific conditions)
Oil Change Interval Diesel:
Every 5,000 miles or 6 months, whichever comes first (refer to manual for specific conditions)
Coolant Replacement Interval:
Every 60,000 miles or 4 years
Timing Belt Replacement:
Not applicable (uses timing chain)
Fluid Specifications
Engine Oil Spec Gasoline:
SAE 5W-20 or 5W-30 API SM/SN, ILSAC GF-4/GF-5 (refer to manual for exact spec)
Engine Oil Spec Diesel:
SAE 5W-30 API CI-4 or CH-4 (refer to manual for exact spec)
Coolant Type:
Asian Blue Long Life Coolant (HOAT) or equivalent
Automatic Transmission Fluid:
Kia SPIII ATF or equivalent
Manual Transmission Fluid:
GL-4 SAE 75W-90 Gear Oil
Known Issues
Common Concern 1:
Water pump leaks (especially on V6 engines)
Common Concern 2:
CV joint wear and clicking noises
Common Concern 3:
Oil pressure sensor failures (causing false warning lights)
Common Concern 4:
Diesel particulate filter regeneration issues (on diesel models)
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
Generation Introduction Year:
2004
Facelift Year:
2006
Production
Production Plant:
Hwasung, South Korea
🏆 Awards & Recognition
Recognitions
Safety Award Example:
NHTSA 5-Star Frontal Crash Test Rating (Driver and Passenger) for 2004-2005 models
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