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Yamaha YP400 YP400T MAJESTY Digital Workshop Repair Manual 2004-2009

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The YP400 MAJESTY, produced between 2004 and 2009, is a premium maxi-scooter engineered for both urban commuting and longer journeys. This model, identified by model codes YP400 and YP400T, offers...
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Yamaha YP400 YP400T MAJESTY Digital Workshop Repair Manual 2004-2009
The YP400 MAJESTY, produced between 2004 and 2009, is a premium maxi-scooter engineered for both urban commuting and longer journeys. This model, identified by model codes YP400 and YP400T, offers a robust 395 cc 4-stroke, liquid-cooled engine with fuel injection, delivering approximately 28.5 HP and 35.5 Nm of torque. Its design emphasizes rider comfort and practicality, featuring a steel tube frame, automatic CVT transmission, and a linked-brake system for enhanced stability. The legacy of innovation and performance is evident in this model, making it a distinguished choice in its segment. This digital workshop repair manual provides comprehensive coverage for the YP400 MAJESTY from 2004 to 2009. It serves as an essential resource for owners and technicians, detailing everything from routine maintenance and fluid specifications to in-depth engine overhaul, transmission repair, and electrical system diagnostics. The manual includes step-by-step repair procedures, troubleshooting guides, and high-quality illustrations and diagrams, enabling efficient maintenance and repair. It is designed to facilitate cost savings and ensure the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YP400 MAJESTY
Model Code:
YP400 / YP400T
Year:
2004-2009
Vehicle Type:
Maxi-Scooter
👋 Introduction
Market Position
Segment:
Premium Maxi-Scooter
Target Audience:
Commuters, touring riders, owners seeking detailed DIY maintenance and repair capabilities.
Competitive Analysis
Key Competitors:
Suzuki Burgman 400, Honda Forza 300/350 (depending on region/year), Kymco Xciting 400.
Key Features
Manual Value Proposition:
Enables significant cost savings on servicing and repairs compared to dealership or independent shop labor.
Ease Of Use:
Designed for easy viewing and printing, requiring no advanced computer skills. Eliminates wear and tear of physical manuals.
📋 Manual Details
Coverage Areas
Primary Coverage:
Yamaha YP400 MAJESTY (YP400/YP400T)
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but described as 'highly detailed' and 'everything you will ever need')
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English (Implied by product description)
Format
Format:
Digital (Downloadable, Viewable, Printable)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, fuel tank maintenance.
Ignition System:
Spark plugs, ignition coils, CDI unit, timing.
Cooling System:
Radiator, coolant, water pump, fan, thermostat, hoses.
Transmission And Drivetrain:
CVT (Continuously Variable Transmission) components, drive belt, clutch, gearbox, final drive maintenance and repair.
Brake System:
Front and rear brake calipers, master cylinders, brake lines, pads, discs, bleeding procedures.
Suspension System:
Front telescopic forks, rear shock absorber, linkages, maintenance and adjustment.
Steering System:
Handlebars, steering stem bearings, front fork assembly.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting (headlights, taillights, indicators), fuses, relays, ECU.
Bodywork And Chassis:
Fairings, seat, storage compartments, frame inspection and repair.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain/belt adjustment, tire pressure checks, brake adjustments.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Repair Procedures:
Step-by-step instructions for all major and minor repairs across all vehicle systems.
Rebuilding:
Detailed instructions for rebuilding major components like the engine and transmission.
Restoration:
Guidance applicable to refurbishing and restoring older or used models.
Disassembly And Reassembly:
Comprehensive guides for taking apart and putting back together all vehicle sub-assemblies.
Technical Depth
Depth Of Information:
Professional Technician Level (A-Z coverage for diagnostics and repairs).
Diagnostic Procedures:
In-depth diagnostic steps, including testing electrical components and sensor readings.
Special Tool Requirements:
Likely includes specifications for special tools required for certain procedures (e.g., clutch holding tools, flywheel wrenches).
📊 Manual Specifications
File Format
Format Type:
Digital (Downloadable, likely PDF or similar common format)
Searchability:
Presumed to be searchable text for easy navigation.
Print Quality
Illustration Quality:
High Quality Photos, Illustrations And Diagrams.
Binding Type
Binding:
N/A (Digital format, printable)
Paper Type
Paper Type:
N/A (Digital format, printable)
Compatibility
Operating Systems:
Microsoft Windows (95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7) and all Mac computers.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, SOHC, 4-valve
Displacement:
395 cc
Bore X Stroke:
92.0 mm x 75.0 mm
Compression Ratio:
10.0:1
Fuel Delivery:
Fuel Injection (Mikuni D42, PGM-FI Equivalent)
Ignition Type:
TCI (Transistor Controlled Ignition)
Performance
Horsepower:
Approx. 28.5 HP @ 6,500 RPM (may vary slightly by market/year)
Torque:
Approx. 35.5 Nm @ 5,250 RPM (may vary slightly by market/year)
🔧 Transmission
Standard
Type:
Automatic (CVT - Constant Variable Transmission)
Drive:
Belt Drive
Features
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
2,220 mm (87.4 in)
Width:
775 mm (30.5 in)
Height:
1,450 mm (57.1 in)
Wheelbase:
1,545 mm (60.8 in)
Weights
Dry Weight:
Approx. 178 kg (392 lbs)
Wet Weight:
Approx. 186 kg (410 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter safety is typically assessed differently than cars, focus is on rider safety features and handling).
Active Features
Braking System:
Linked-Brake System (LBS) / Combi-Brake System (CBS) on some models/years - front and rear brakes are partially linked for improved stability.
Lighting:
Halogen headlights, LED taillight, clear lens turn signals.
Passive Features
Frame Construction:
Steel tube frame for rigidity and rider protection.
💡 Technology Features
Infotainment
Dashboard:
Digital/Analog combination instrument cluster with speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature indicator, and warning lights.
Driver Assistance
Braking Assistance:
Linked-Brake System (LBS) for enhanced braking stability.
Connectivity
N/A:
No specific advanced connectivity features like Bluetooth or smartphone integration typical of modern vehicles, focus is on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km (1,800 miles) or 6 months, whichever comes first.
Air Filter Replacement:
Inspect every 6,000 km (3,600 miles), replace as needed.
Drive Belt Inspection:
Inspect every 12,000 km (7,200 miles).
Spark Plug Replacement:
Replace every 10,000 km (6,000 miles).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (Yamalube recommended)
Engine Oil Capacity:
1.70 L (without oil filter change), 1.80 L (with oil filter change)
Coolant Type:
Yamaha-specific liquid cooled coolant or equivalent (50% ethylene glycol and 50% deionized water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Drive belt, brake pads, tires, and suspension components due to mileage and usage.
Potential Electrical:
Occasional stator or rectifier issues, though less common than on earlier models.
Cvt Maintenance:
Proper maintenance of the CVT drive belt and rollers is crucial for optimal performance and longevity.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company is a world-renowned manufacturer with a long history in motorcycles, scooters, and other powersports vehicles, known for innovation and performance.
Model Evolution
Majesty Lineage:
The Majesty series has been a staple in Yamaha's scooter lineup, evolving over the years to offer comfort, performance, and practicality for urban and touring use. The YP400 represented a significant step up in displacement and features for the line.
Production
Manufacturing Origin:
Primarily manufactured in Japan and/or other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for this exact model year might not be readily available without extensive historical research, the Yamaha Majesty line has consistently been recognized for its blend of performance, comfort, and practicality in the maxi-scooter segment.
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