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2004-2010 Yamaha YFM350BAT Bruin Grizzly 2WD Service Repair Manual Download ( 04 05 06 07 08 09 10 ) PDF

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Basic Information Identification Make: Yamaha Model: YFM350BAT Bruin Grizzly 2WD Product Name: 2004-2010 Yamaha YFM350BAT Bruin Grizzly 2WD Service Repair Manual Download (04 05 06 07 08 09 10) PDF...
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2004-2010 Yamaha YFM350BAT Bruin Grizzly 2WD Service Repair Manual Download ( 04 05 06 07 08 09 10 ) PDF
Basic Information
Identification
Make: Yamaha
Model: YFM350BAT Bruin Grizzly 2WD
Product Name: 2004-2010 Yamaha YFM350BAT Bruin Grizzly 2WD Service Repair Manual Download (04 05 06 07 08 09 10) PDF
Applicable Model Years: 2004, 2005, 2006, 2007, 2008, 2009, 2010
Codes
Model Codes Covered: YFM350AS, YFM350BAT, YFM350BAV, YFM350GW, YFM350GXR, YFM350GXL, YFM350GXGR, YFM350FGYGR, YFM350FGYB, YFM350GZGR
Introduction
Market Position
Target Audience: Owners of Yamaha YFM350BAT Bruin Grizzly 2WD ATVs looking for comprehensive repair and maintenance information, particularly DIY enthusiasts.
Competitive Analysis
Value Proposition: The most complete service repair manual compiled for these models, offering extensive coverage and high-quality diagrams to empower users in maintaining and repairing their ATVs.
Key Features
Ease Of Access: Instant download format saves time and shipping costs.
Manual Details
Coverage Areas
Scope: Comprehensive service and repair from front bumper to rear
Page Count
Estimated Pages: Likely several hundred pages (specific count not provided, but typical for comprehensive service manuals)
Manual Type
Type: Service Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Detailed engine overhaul, tuning, diagnostics, and component identification
Cooling System: Radiator, fan, hoses, coolant types, and flow diagnostics
Carburetion: Carburetor identification, adjustment, cleaning, rebuilding, and jetting
Drivetrain: Clutch, transmission, gearbox, driveshafts, and differential service and repair
Chassis: Frame, suspension (front and rear), steering, wheels, and tires
Electrical: Wiring diagrams, ignition system, lighting, battery, starter, charging system, and accessories
Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding techniques
Procedures Included
General Maintenance: Oil changes, filter replacements, chain adjustments, lubrication points
Periodic Checks Adjustments: Valve clearances, carburetor synchronization, brake adjustments, tire pressure checks
Engine Overhaul: Piston removal/installation, cylinder inspection, camshaft timing, head gasket replacement
Transmission Rebuild: Gearbox disassembly, component inspection, reassembly procedures
Electrical Diagnostics: Testing circuits, component resistance checks, wiring harness repair
Technical Depth
Depth: In-depth technical details, repair procedures, and troubleshooting guidance suitable for DIY enthusiasts and professional mechanics
Manual Specifications
File Format
File Type: PDF
Print Quality
Quality: High-quality diagrams and instructions
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper: N/A (Digital Download)
Compatibility
Operating Systems: Compatible with all versions of Windows & Mac
Requirements
Software Requirements: Adobe PDF Reader
Features
Printability: All pages are printable
Engine Specifications
Primary Engine
Type: 348cc, Air-Cooled, 4-Stroke, SOHC, 2-Valve
Bore X Stroke: 83mm x 64.5mm
Compression Ratio: 9.2:1
Carburetor: Teikei Y24P (24mm) or Mikuni BSR26 (26mm) depending on specific model/year variant
Performance
Estimated Horsepower: Approximately 21-23 HP (subject to specific model and tuning)
Estimated Torque: Approximately 20-22 lb-ft (subject to specific model and tuning)
Fuel System
Fuel Type: Unleaded gasoline (87 octane or higher recommended)
Cooling System
Cooling Method: Air-cooled with fan assist for some models
Transmission
Standard
Type: Automatic (Torque Converter with Ultramatic transmission)
Drive Modes: High Range (H), Low Range (L), Neutral (N), Reverse (R)
Features
Engagement: Shaft drive to rear differential
Fluid Specifications
Transmission Fluid: Yamaha recommends Yamalube ATV 4-stroke oil or equivalent SAE 10W-30 or 20W-40 API SG or higher. Check manual for exact viscosity based on ambient temperature.
Dimensions
Exterior
Length: Approx. 76.8 inches (1950mm)
Width: Approx. 42.1 inches (1070mm)
Height: Approx. 43.7 inches (1110mm)
Weights
Dry Weight: Approx. 538 lbs (244 kg)
Curb Weight: Approx. 567 lbs (257 kg)
Towing Capacity: N/A (Typically not rated for towing in this class of ATV)
Rack Capacity Front: Approx. 110 lbs (50 kg)
Rack Capacity Rear: Approx. 176 lbs (80 kg)
Safety Features
Ratings
Safety Certification: Meets ANSI/SVIA 1-2007 standards for recreational ATVs
Active Features
Braking System: Hydraulic disc brakes front and rear
Parking Brake: Included
Passive Features
Lighting: Dual 30W halogen headlights, 8W brake/tail light
Warnings
General Warning: Always wear a helmet and appropriate protective gear. Read and understand the owner's manual before operating.
Technology Features
Infotainment
Features: N/A (Basic utility ATV, typically no infotainment system)
Driver Assistance
Features: N/A (Basic utility ATV, no electronic driver assistance systems)
Connectivity
Features: N/A
Maintenance
Service Intervals
Engine Oil Change: Every 1,000 km (620 miles) or 6 months, whichever comes first. Initial break-in service recommended at 100 km (62 miles).
Air Filter Cleaning: Every 500 km (310 miles) or 3 months, more frequently in dusty conditions.
Spark Plug Replacement: Every 3,000 km (1,860 miles) or 18 months.
Valve Clearance Adjustment: Every 3,000 km (1,860 miles) or 18 months.
Fluid Specifications
Engine Oil Capacity: Approx. 2.4 liters (2.5 US qt) with oil filter change.
Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid
Coolant Type: Yamalube Coolant or equivalent ethylene glycol-based antifreeze with corrosion inhibitors (50/50 mixture with distilled water)
Known Issues
Common Wear Items: Brake pads, tires, wheel bearings, drive belts (if applicable to specific sub-models), and carburetor jets due to fuel quality.
Common Issues
Carburetor Clogging: Can occur due to stale fuel or debris in the fuel system. Regular cleaning and stabilizer use recommended.
Suspension Wear: Bushings and seals in the suspension can wear over time, especially with heavy use or off-road riding.
Vehicle History
Brand Heritage
Manufacturer: Yamaha Motor Corporation, a global leader in powersports vehicles, motorcycles, marine products, and more, known for innovation and reliability.
Model Evolution
Bruin Lineage: The Bruin series was introduced as a capable and user-friendly utility ATV, often positioned as a more accessible option compared to Yamaha's higher-end Grizzly models. The YFM350 chassis often shared components or design philosophies with early Grizzly models.
Production
Manufacturing Location: Primarily manufactured in Japan and/or the United States by Yamaha.
Awards & Recognition
Recognitions
Industry Recognition: While specific awards for the YFM350BAT Bruin Grizzly 2WD model are not readily available, Yamaha's ATVs are consistently recognized for their reliability, durability, and performance in the utility and recreational ATV markets.
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