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Chrysler 300M Concorde Intrepid 2004 Full Service Repair Manual

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This manual covers the 300M, Concorde, and Intrepid models from the 2004 model year, built on the LH platform. These vehicles are known for their spacious interiors, comfortable ride, and...
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Chrysler 300M Concorde Intrepid 2004 Full Service Repair ManualChrysler 300M Concorde Intrepid 2004 Full Service Repair ManualChrysler 300M Concorde Intrepid 2004 Full Service Repair ManualChrysler 300M Concorde Intrepid 2004 Full Service Repair Manual
This manual covers the 300M, Concorde, and Intrepid models from the 2004 model year, built on the LH platform. These vehicles are known for their spacious interiors, comfortable ride, and distinctive cab-forward styling, representing a commitment to producing capable and stylish sedans. The 300M, in particular, was positioned as a premium offering, often featuring a more powerful engine and enhanced amenities. These models were designed to provide a balance of performance, comfort, and safety for a variety of driving needs, building on a legacy of large sedan engineering. This comprehensive service repair manual provides detailed information essential for the maintenance, diagnosis, and repair of your vehicle. It encompasses a wide range of topics, including engine mechanicals, transmission systems, brake operation, steering and suspension, and electrical systems, complete with in-depth wiring diagrams and troubleshooting guides. The manual is structured to assist both professional automotive technicians and DIY mechanics by offering clear, numbered instructions, detailed illustrations, and critical notes, cautions, and warnings to ensure accurate and safe service procedures, covering everything from routine maintenance to complex component overhauls.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Intrepid
Year:
2004
Codes
Platform:
Chrysler LH Platform (Second Generation)
👋 Introduction
Market Position
Target Audience:
Professional Automotive Technicians and DIY Mechanics
Competitive Analysis
Value Proposition:
Provides comprehensive, detailed information equivalent to factory service manuals at a fraction of the cost, with instant digital access.
Key Features
Editorial Style:
Numbered instructions, detailed illustrations, notes, cautions, and warnings for clarity and safety.
Navigation:
Numbered table of contents for quick information retrieval.
📋 Manual Details
Coverage Areas
Coverage Scope:
Full Service Repair, Maintenance, Diagnostics, Wiring Diagrams, Troubleshooting, Rebuilding, Restoration
Page Count
Page Count:
Not Specified (assumed comprehensive for full service)
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Compatibility:
All Windows Versions, Mac
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical, Engine Lubrication and Cooling, Fuel and Emissions, Engine Performance and Tuning, Starting and Charging
Transmission:
Automatic Transmission (e.g., 42LE) - Overhaul, Diagnosis, Fluid Maintenance
Brakes:
Brake System Hydraulic and Mechanical Components, ABS/Traction Control
Steering Suspension:
Power Steering System, Suspension Components (Front and Rear), Wheel Alignment
Electrical:
Body Electrical, Powertrain Control Module (PCM), Lighting, Instrumentation, Audio Systems, HVAC Electrical, Power Accessories, Detailed Wiring Diagrams
Body Chassis:
Body Panels, Doors, Interior Trim, Exterior Trim, Frame and Structure
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Replacement
Repair:
Component Replacement, Overhaul Procedures, Reassembly Instructions
Diagnostics:
Troubleshooting Charts, Symptom-Based Diagnosis, Diagnostic Trouble Codes (DTCs)
Technical Depth:
In-depth repair and diagnostic procedures suitable for professional technicians, with clear explanations for DIY enthusiasts.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, printable, with searchable text (implied by standard PDF capabilities).
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF - no physical binding)
Paper Type
Paper Type:
N/A (Digital PDF - no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.5L SOHC V6 (EGW/EGE)
Displacement:
3518 cc (214.7 cubic inches)
Bore X Stroke:
96.0 mm x 81.0 mm (3.78 in x 3.19 in)
Compression Ratio:
9.4:1
Horsepower:
253 hp @ 6400 rpm (for 300M)
Torque:
255 lb-ft @ 4000 rpm (for 300M)
Performance
Fuel Induction:
Sequential Multi-Port Fuel Injection (MPI)
Fuel System
Fuel Type:
Unleaded Gasoline, 87 Octane (Minimum)
Engine Variants
Intrepid Es Engine:
2.7L DOHC V6 (EBL) - 197 hp, 192 lb-ft torque
Concorde Lxi Engine:
3.5L SOHC V6 (EGW) - 232 hp, 241 lb-ft torque
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle
Transmission Model:
42LE
Optional
Optional Transmission:
N/A for 2004 model year across these trims
Features
Transmission Features:
Electronically Controlled, Torque Converter Lock-up Clutch
📐 Dimensions
Exterior
Wheelbase:
113.0 inches (2870 mm)
Length:
Approx. 200.5 inches (5093 mm) for 300M
Width:
Approx. 74.4 inches (1890 mm)
Height:
Approx. 57.7 inches (1465 mm)
Weights
Curb Weight:
Approx. 3700-3800 lbs (1678-1724 kg), varies by model
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger, for Concorde/Intrepid)
NHTSA Side Impact:
4-Star (Front Passenger, for Concorde/Intrepid)
Active Features
Active Safety Features:
Traction Control (optional on some trims), Anti-lock Braking System (ABS)
Passive Features
Passive Safety Features:
Driver and Passenger Front Airbags, Side Curtain Airbags (optional on some trims), Seatbelt Pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Chrysler's Infinity II premium audio system was often available, featuring CD player, cassette player, and AM/FM radio. Navigation systems were optional on higher trims.
Driver Assistance
Driver Assistance Features:
Traction Control System (TCS), Anti-lock Braking System (ABS).
Connectivity
Connectivity Features:
Power outlets for accessories, available steering wheel audio controls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (or as per owner's manual based on driving conditions).
Transmission Fluid Change:
Every 30,000 to 60,000 miles (refer to manual for specific fluid type and capacity).
Spark Plug Replacement:
Approximately 60,000 to 100,000 miles, depending on plug type (e.g., platinum or iridium).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API Certified)
Engine Coolant:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (or equivalent)
Transmission Fluid:
ATF+4 (Automatic Transmission Fluid Type 9602)
Known Issues
Common Issues:
Headlight condensation, Power window regulator failures, Alternator failure, PCV valve clogging (leading to oil consumption), Torque converter shudder in automatic transmission.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing large, comfortable, and powerful sedans, often with distinctive styling.
Model Evolution
Lh Platform:
The 300M, Concorde, and Intrepid are based on the Chrysler LH platform, which was a significant platform for Chrysler's front-wheel-drive sedans, known for its cab-forward design.
300M Positioning:
The 300M was positioned as the premium, sportier variant, offering more standard features and a more powerful engine than the Concorde and Intrepid.
Production
Production Years:
Chrysler LH platform sedans were produced from 1993 to 2004, with significant redesigns occurring.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Chrysler LH platform sedans, including the Intrepid and Concorde, were recognized on Car and Driver's 10Best lists in previous generations, indicating a strong reputation for handling and value.
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