CITROEN C8 3.0i 24V 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: C8 Year: 2004 Engine Variant: 3.0i 24V Chassis Code: V Codes Engine Code: ES9J4S (PSA RFH) 👋 Introduction Market Position Vehicle Segment: Large...

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Stichworte: 2004 C8 C8 3.0i 24V Car Cars Citroen

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🏷️ Basic Information

Identification

Make:

Citroën

Model:

Year:

Engine Variant:

3.0i 24V

Chassis Code:

Codes

Engine Code:

ES9J4S (PSA RFH)

👋 Introduction

Market Position

Vehicle Segment:

Large MPV (Multi-Purpose Vehicle)

Competitive Analysis

Competitors:

Renault Espace, Ford Galaxy, Volkswagen Sharan, Peugeot 807, Fiat Ulysse.

Key Features

Design Philosophy:

Spacious, versatile, and comfortable family transport with distinctive French styling.

Platform Sharing:

Based on the SEVEL (Société Européenne de Véhicules de l'Europe de l'Ouest) platform, shared with Peugeot and Fiat.

Target Audience

Primary Users:

Families requiring flexible seating and ample cargo space.

📋 Manual Details

Coverage Areas

Manual Scope:

Full Service and Repair

Page Count

Page Count:

Not Specified (Comprehensive Coverage Implied)

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, assembly, and overhaul of the 3.0i 24V V6 engine.

Engine Management System:

Diagnosis and repair of the engine control unit (ECU), sensors, actuators, and fuel injection system.

Transmission Manual:

Repair and maintenance procedures for the manual transmission.

Transmission Automatic:

Diagnosis, repair, and fluid service for the automatic transmission.

Fuel System:

Components, operation, and service for the fuel tank, pump, lines, and injectors.

Exhaust System:

Catalytic converter, mufflers, pipes, and emissions control components.

Cooling System:

Radiator, water pump, thermostat, hoses, and coolant specifications.

Ignition System:

Spark plugs, coils, and ignition timing.

Brakes:

Hydraulic system, ABS, EBD, brake pads, rotors, calipers, and bleeding procedures.

Suspension:

Front and rear suspension components, alignment, and shock absorbers.

Steering:

Power steering system, steering rack, and linkages.

Electrical System:

Battery, alternator, starter, lighting, wiring diagrams, and fuses.

Body And Chassis:

Body panels, doors, glass, interior trim, and structural components.

Climate Control:

Air conditioning system, heater, and ventilation.

Safety Systems:

Airbags, seatbelts, and related systems.

Procedures Included

Scheduled Maintenance:

Detailed service intervals for oil changes, filter replacements, and other routine maintenance.

Troubleshooting:

Diagnostic charts and procedures for identifying and resolving common and uncommon issues.

Repair Procedures:

Step-by-step instructions for component replacement and repair.

Disassembly And Assembly:

Complete guide to taking apart and reassembling vehicle systems and components.

Torque Specifications:

Precise torque values for critical fasteners across all systems.

Wiring Diagrams:

Comprehensive electrical schematics for troubleshooting and repair.

Fluid Capacities And Types:

Specific recommendations for all automotive fluids (oil, coolant, brake fluid, transmission fluid).

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from routine maintenance to complete engine and transmission overhauls.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution for clear diagrams and text.

Zoom Functionality

Zoom In Out:

Printability

Printable:

Full Printable

Searchability

Searchable Text:

Implied by PDF format, enabling quick information retrieval.

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

V6 Petrol

Displacement:

2946 cc (3.0 Liters)

Valvetrain:

DOHC, 4 valves per cylinder (24 valves total)

Bore X Stroke:

92.7 mm x 73.0 mm

Compression Ratio:

10.9:1

Performance

Horsepower:

204 PS (201 bhp; 150 kW) at 6000 rpm

Torque:

285 Nm (210 lb-ft; 29 kgm) at 3750 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPFI)

Fuel Type:

Unleaded Petrol (RON 95 recommended)

Engine Codes

Engine Code Detail:

ES9J4S (also designated as PSA RFH in some markets)

🔧 Transmission

Standard

Standard Transmission:

6-speed Manual Transmission

Optional

Optional Transmission:

4-speed Automatic Transmission (AL4/DP0)

Features

Automatic Transmission Features:

Tiptronic sequential shifting

📐 Dimensions

Exterior

Length:

4700 mm (185.0 in)

Width:

1900 mm (74.8 in)

Height:

1757 mm (69.2 in)

Wheelbase:

2823 mm (111.1 in)

Front Track:

1570 mm (61.8 in)

Rear Track:

1580 mm (62.2 in)

Weights

Curb Weight:

Approx. 1850 kg (4079 lbs)

Cargo

Cargo Volume:

Variable, up to 2694 liters with seats folded

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (2003)

Active Features

Anti-lock Braking System

Emergency Brake Assist (EBA)

Electronic Stability Programme (optional or standard depending on market/trim)

Passive Features

Airbags:

Driver, front passenger, side airbags, and curtain airbags.

Seatbelts:

All seats equipped with three-point seatbelts and pre-tensioners.

Child Seat Anchors:

ISOFIX points

💡 Technology Features

Infotainment

Infotainment System:

Early versions featured basic radio/CD players; higher trims might have integrated navigation and larger displays.

Audio Controls:

Steering wheel mounted audio controls were common.

Driver Assistance

Cruise Control:

Available on most models.

Parking Sensors:

Optional rear parking sensors available.

Connectivity

Bluetooth:

May be available on later or higher trim models for hands-free calling.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 20,000 km (12,500 miles) or 12 months, whichever comes first.

Air Filter Replacement:

Typically every 40,000 km (25,000 miles) or 24 months.

Spark Plug Replacement:

Typically every 60,000 km (37,500 miles) for standard plugs, or 80,000-100,000 km for iridium/platinum plugs.

Timing Belt Replacement:

Crucial for this engine; typically every 120,000 km (75,000 miles) or 6 years. Check manual for precise interval.

Fluid Specifications

Engine Oil Specification:

API SN/CF or ACEA A3/B4, Viscosity SAE 5W-40 or 5W-30 (refer to manual for exact specification).

Coolant Specification:

Antifreeze/Coolant Concentrate, based on Ethylene Glycol, with anti-corrosion additives (e.g., PSA S71 300).

Brake Fluid Specification:

DOT 4

Transmission Fluid Manual:

API GL-4, Viscosity SAE 75W-80

Transmission Fluid Automatic:

LT 71141 (or equivalent ATF, e.g., Mobil ATF LT 71141)

Known Issues

Engine Timing Chain Stretch:

Potential for timing chain stretch or guide wear on higher mileage examples, leading to rattle or rough running.

Automatic Transmission Faults:

The AL4/DP0 automatic transmission can be prone to issues with hydraulic block, solenoids, and torque converter clutch.

Electrical Gremlins:

Can experience intermittent electrical faults due to wiring harness issues or module failures.

Suspension Wear:

Common wear items include front lower ball joints and suspension bushings.

Rear Door Mechanism:

Sliding door mechanisms can sometimes seize or become difficult to operate.

📚 Vehicle History

Brand Heritage

Citroen Legacy:

Known for innovative design, comfort-oriented suspension, and practical family vehicles.

Model Evolution

C8 Introduction:

Launched in 2002 as part of a multi-brand project with PSA and Fiat.

C8 Facelift:

Received minor updates and refinements throughout its production run (e.g., 2007 facelift).

Production

Production Location:

SevelSud plant, Italy.

Production Years:

2002 - 2010

🏆 Awards & Recognition

Recognitions

Design Awards:

No specific widely publicized design awards for this model year, but part of a design family recognized for practicality.

Ratings

Customer Satisfaction Ratings:

Variable, often dependent on specific market and available engine/transmission combinations.