2004 DODGE RAM Master Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Year: 2004 Codes Chassis Code: DR (Third Generation Ram) Platform: Chrysler Trucks Platform 👋 Introduction Market Position Market Segment: Full-size pickup truck,...

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Stichworte: 2004 Cars Dodge Misc RAM Truck

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Beschreibung

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Chassis Code:

DR (Third Generation Ram)

Platform:

Chrysler Trucks Platform

👋 Introduction

Market Position

Market Segment:

Full-size pickup truck, popular for work, towing, and family use.

Competitive Analysis

Competitors:

Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra, Nissan Titan

Key Features

Model Highlights:

Robust chassis, powerful V8 engine options (especially the HEMI), strong towing and payload capacity, available 4x4 drivetrain.

Manual Value Proposition:

Provides DIY enthusiasts and professional technicians with the detailed technical information necessary for accurate diagnosis and repair, reducing labor costs and ensuring vehicle longevity.

📋 Manual Details

Coverage Areas

Coverage:

Complete service, repair, and maintenance for all 2004 Dodge Ram models

Page Count

Page Count:

Estimated 2000+ pages (typical for a comprehensive master service manual)

Manual Type

Manual Type:

Master Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8 (including diagnostics, overhaul, timing, valve train, cooling, lubrication)

Fuel And Emissions:

Fuel delivery, injection systems, evaporative emission controls, catalytic converter, exhaust system

Transmission Manual:

NV3500, NV4500, NV5600 manual transmissions (overhaul, clutch, diagnostics)

Transmission Automatic:

42RE, 44RE, 45RFE, 48RE automatic transmissions (overhaul, torque converter, diagnostics, electronic controls)

Drivetrain:

Transfer case (NV241DHD, NV241GHD), front and rear axles, driveshafts, differentials, hubs, CV joints

Suspension:

Front and rear suspension systems (ball joints, control arms, bushings, springs, shock absorbers, stabilizers)

Steering:

Power steering system, steering gear, steering column, linkage

Brakes:

Front and rear brake systems (disc, drum), ABS, hydraulic components, parking brake

Electrical System:

Battery, charging system, starting system, ignition system, lighting, accessories, wiring diagrams

Body And Frame:

Body construction, exterior panels, interior trim, doors, windows, bumpers, frame components

Engine Performance

Engine Performance Tuning:

Engine specifications, performance data, and tuning guidelines

HVAC System:

Heating, ventilation, and air conditioning systems (components, diagnostics, refrigerant)

Safety

Srs Airbags:

Supplemental Restraint System (SRS) including airbag components and diagnostics

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and changes, tire rotations, spark plug replacement, belt and hose inspection/replacement

Repair Procedures:

Complete engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement, electrical diagnostics and repair

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, specific fault code explanations

Specifications And Procedures:

Torque specifications, clearances, alignment angles, diagnostic procedures, special tool requirements

Technical Depth

Depth Of Coverage:

Comprehensive; covers from basic maintenance and fluid checks to complete engine and transmission rebuilds, advanced diagnostics, and component-level repair.

Diagnostic Capability:

Detailed information on diagnostic trouble codes (DTCs), sensor data interpretation, and troubleshooting strategies using scan tools.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Yes, high-resolution for clear printing

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Compatibility

Operating Systems:

Compatible with all versions of Windows, macOS, and Linux

Requirements

Software Requirements:

Adobe Acrobat Reader or compatible PDF viewer

Delivery

Download Method:

Instant High-Speed Download

Completeness

Version:

Full Version

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

3.7L (3700cc)

Engine 1 Type:

Magnum V6 (SOHC)

Engine 1 Cylinders:

Engine 1 Horsepower:

Approx. 215 hp @ 5200 rpm

Engine 1 Torque:

Approx. 235 lb-ft @ 4000 rpm

Secondary Engine

Engine 2 Displacement:

4.7L (4700cc)

Engine 2 Type:

Magnum V8 (SOHC)

Engine 2 Cylinders:

Engine 2 Horsepower:

Approx. 235-245 hp @ 5200 rpm

Engine 2 Torque:

Approx. 295-300 lb-ft @ 3200 rpm

Tertiary Engine

Engine 3 Displacement:

5.7L (5654cc)

Engine 3 Type:

HEMI V8 (OHV)

Engine 3 Cylinders:

Engine 3 Horsepower:

Approx. 345-360 hp @ 5000-5400 rpm

Engine 3 Torque:

Approx. 375-390 lb-ft @ 4000-4200 rpm

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI)

Fuel Type:

Unleaded gasoline (87 octane recommended, higher for HEMI for optimal performance)

🔧 Transmission

Standard Transmission

Standard Transmission Type:

NV3500 5-speed manual (typically with 3.7L)

Optional Transmission

Optional Transmission Type 1:

42RE 4-speed automatic (typically with 4.7L V8)

Optional Transmission Type 2:

45RFE/48RE 4-speed automatic (typically with 4.7L and 5.7L HEMI)

Optional Transmission Type 3:

NV4500 5-speed manual (heavy duty)

Optional Transmission Type 4:

NV5600 6-speed manual (heavy duty, often with HEMI)

Features

Tow Haul Mode:

Available on automatic transmissions for enhanced towing performance

Transfer Case:

Part-time 4WD (NV241DHD/GHD) or full-time 4WD options

📐 Dimensions

Exterior

Wheelbase Std:

Varies by cab configuration (e.g., 133.0" for Regular Cab, 140.5" for Quad Cab)

Overall Length Std:

Varies by bed length and cab (e.g., 229.4" for 8ft bed)

Width Std:

Approx. 79.1"

Height Std:

Approx. 74.0"

Cargo

Bed Lengths Available:

6.3 ft (short bed), 8.0 ft (long bed)

Weights

Curb Weight Range:

Approx. 4,500 - 5,500 lbs, depending on configuration

Gross Vehicle Weight Rating Gvwr:

Up to 8,800 lbs (depending on model and configuration)

Towing Capacity:

Up to 10,000 lbs (properly equipped)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

Good (for 2004 model year as per NHTSA)

NHTSA Frontal Passenger:

Good (for 2004 model year as per NHTSA)

IIHS Front Crash Rating:

Good (for 2004 model year as per IIHS)

Active Features

Standard Anti-lock Braking System (ABS) on all wheels

Traction Control:

Available (often integrated with ABS or stability control on later models, but may be more basic on 2004)

Passive Features

Airbags Front:

Standard driver and passenger airbags

Seatbelts:

Three-point seat belts with pretensioners

💡 Technology Features

Infotainment

Radio Options:

AM/FM stereo with CD player, optional Infinity premium audio system.

Navigation:

Not typically available on this model year; dealer-installed or aftermarket options may exist.

Driver Assistance

Cruise Control:

Standard on most trims.

Parking Assist:

Not typically factory-installed on this model year.

Connectivity

Auxiliary Input:

Rarely present; aftermarket solutions common.

Diagnostic Tools

OBD Ii Support:

Yes, supports OBD-II diagnostics for emission and engine system monitoring.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 7,500 miles, or 6 months, depending on driving conditions and oil type (refer to manual for specific recommendations).

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Platinum plugs: 100,000 miles. Standard: 30,000-60,000 miles (depends on engine and plug type).

Fluid Specifications

Engine Oil Type 3.7L:

API SN, SAE 5W-30

Engine Oil Type 4.7L:

API SN, SAE 5W-30

Engine Oil Type 5.7L Hemi:

API SN, SAE 5W-20 (critical for MDS system)

Coolant Type:

Mopar Antifreeze/Coolant (HOAT) - Orange

Transmission Fluid Auto:

ATF+4 (Chrysler Material Standard MS-9602)

Transmission Fluid Manual:

Refer to manual for specific gear oil types (e.g., GL-3 or GL-4 for NV3500, GL-5 for heavier duty transmissions).

Brake Fluid:

DOT 3

Known Issues

Common Issues 3.7L:

Intake manifold gasket leaks, oil filter adapter leaks, some oil consumption.

Common Issues 4.7L:

Head gasket failures (especially earlier versions), cracked cylinder heads, plenum gasket leaks, oil leaks from valve covers and oil filter adapter.

Common Issues 5.7L Hemi:

Lifter/camshaft wear (especially related to MDS), piston cooling jet issues, exhaust manifold cracks, oil pressure sensor issues.

Common Issues Transmission:

45RFE/48RE solenoids, torque converter issues, overdrive issues.

Common Issues Suspension:

Ball joint wear, tie rod end wear, control arm bushings, rear leaf spring issues (sagging).

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing robust and capable trucks dating back to the 1930s.

Model Evolution

Ram Third Generation:

The 2004 model is part of the third generation (2002-2008) Dodge Ram, which introduced a significant redesign with a bolder exterior styling, improved interior, and the introduction of the HEMI engine.

Production

Manufacturing Locations:

Primarily Saltillo, Mexico, and Warren, Michigan, USA.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 2004 model year might be limited, the Ram line generally received praise for its styling, power, and towing capabilities in its class.

Ratings

User Satisfaction:

Often cited for its robust powertrain and utility, though some reliability concerns existed with specific engines and components depending on maintenance.