Ducati Monster 620 ie Spare Parts List Catalog Manual 2004

Name: Ducati Monster 620 ie Spare Parts List Catalog Manual 2004
Brand: Ducati
SKU: 129171
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Typ: Motorcycle

Anbieter:

Ducati

Art.-Nr: 129171

Stichworte: 2004 620 Ducati Monster 620 ie Motorcycle Motorcycles

Produktvarianten

Beschreibung

The Ducati Monster 620 ie, produced in 2004, represents an accessible entry into Ducati's iconic naked sportbike lineage. This model embodies the distinctive Monster philosophy of minimalist design, featuring a visible trellis frame and a focus on agile handling and a visceral riding experience. Powered by a 618 cc L-twin, air-cooled engine with desmodromic valve actuation and electronic fuel injection, it delivers approximately 57 horsepower and 56 Nm of torque, making it a spirited choice for urban commuting and enjoyable weekend rides. Its design prioritizes a raw, engaging connection between rider and machine, characteristic of Ducati's performance heritage. This comprehensive Spare Parts List Catalog Manual in English provides detailed information essential for the maintenance and repair of the 2004 Ducati Monster 620 ie. It covers a vast array of components and systems, including engine internals, fuel and cooling systems, electrical components, brakes, suspension, and frame elements. The manual facilitates precise part identification through visual diagrams and manufacturer part numbers, crucial for mechanics and technicians. It also outlines critical maintenance procedures, such as the importance of desmodromic valve service and typical service intervals, ensuring the optimal performance and longevity of the motorcycle.

🏷️ Basic Information

Identification

Make:

Ducati

Model:

Monster 620 ie

Year:

2004

Model Code:

M620ie

Codes

Engine Code:

DS (Dual Spark) L-Twin

👋 Introduction

Market Position

Positioning:

The Ducati Monster 620 ie was positioned as an accessible entry point into Ducati's iconic Monster naked sportbike family, offering characteristic Italian styling and performance in a more manageable package than its larger displacement siblings. It aimed to attract riders seeking a stylish, engaging, and characterful motorcycle for urban commuting and spirited weekend rides.

Competitive Analysis

Competitors:

Competed against other entry-level to mid-range naked bikes and sportbikes, such as the Suzuki SV650, Kawasaki ER-6n, Honda CB500F, and Triumph Bonneville.

Key Features

Design Philosophy:

Embodied the 'Monster' philosophy of minimalism, exposed frame, and iconic trellis design. Focused on agile handling and a visceral riding experience.

📋 Manual Details

Coverage Areas

Sections Covered:

Workshop Special Tools, Instruction Panel, Air Induction Oil Vent, Collectors and Head Covers, Cooling Circuit, Crankshaft, Gear Box, Clutch, Cylinder Pistons, Diagnosis Tester Mathesis, Electric Starter and Ignition, Electric System, Exhaust System, Filters and Oil Pump, Frame, Fairing, Seat, Fork, Suspension, Wheels, Fuel Tank, Half Crankcases, Head Timing, Head Light, Hydraulic Brake, Injection System, Marking Plates, Throttle Body, Water Pump

Page Count

Estimated Page Count:

Detailed analysis suggests substantial coverage, likely exceeding 300 pages for a comprehensive parts catalog.

Manual Type

Type:

Spare Parts List Catalog Manual

Language

Language:

English

Format

File Format:

PDF

📖 Manual Coverage

Systems Covered

Mechanical Systems:

Engine internal components (crankshaft, gearbox, clutch, pistons, cylinder heads, timing), Fuel System (injection, throttle body, fuel tank), Cooling System (water pump, cooling circuit, oil vent), Exhaust System (collectors, head covers), Brake System (hydraulic brakes), Suspension and Steering (fork, wheels), Frame and Bodywork (fairing, seat).

Electrical Systems:

Electric Starter and Ignition, Electric System (comprehensive wiring diagrams and component identification).

Procedures Included

Assembly Disassembly:

Detailed diagrams and instructions facilitating assembly and disassembly of major components and sub-assemblies.

Parts Identification:

Identification of all manufacturer part numbers with visual diagrams for precise component selection.

Technical Depth

Depth:

High. Specifically designed for mechanics, providing detailed part numbers and diagrams essential for accurate part ordering and replacement. Covers component identification for assembly/disassembly.

📊 Manual Specifications

File Format

Readability:

High-resolution PDF ensuring clear visibility of diagrams and text.

Print Quality

Printability:

Printable, allowing for physical copies for workshop use.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

Software Requirements

Reader:

Adobe Reader

Compatibility:

Windows, Mac, Linux OS

⚙️ Engine Specifications

Primary Engine

Engine Type:

L-Twin, 2-valve per cylinder, Desmodromic, air-cooled (with oil cooling circuit)

Displacement:

618 cc

Bore X Stroke:

80 mm x 61.5 mm

Compression Ratio:

10.0:1

Valve Actuation:

Desmodromic

Performance

Horsepower:

Approx. 57 HP (42 kW) @ 8700 rpm

Torque:

Approx. 56 Nm (41.3 lb-ft) @ 6700 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection, Bosch

Throttle Body:

Single 40 mm throttle body

Engine Management

Ignition System:

Digital electronic ignition with spark advance

Emission Control:

Catalytic converter, Euro 2 compliant

Lubrication

Oil System:

Wet sump with oil cooler

🔧 Transmission

Standard

Transmission Type:

5-speed manual

Features

Clutch:

Wet, multi-plate clutch

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Approx. 2050 mm (80.7 in)

Width:

Approx. 775 mm (30.5 in)

Height:

Approx. 1100 mm (43.3 in) at seat height

Weights

Dry Weight:

Approx. 176 kg (388 lbs)

Wet Weight:

Approx. 188 kg (414 lbs)

Load Capacity:

N/A (motorcycle specific)

Wheels Tires

Front Wheel:

3.50 x 17"

Rear Wheel:

4.50 x 17"

Front Tire:

120/60-17

Rear Tire:

160/60-17

Fuel Capacity

Fuel Tank:

14 L (3.7 US gal)

🛡️ Safety Features

Ratings

Safety Certification:

N/A (Motorcycle specific safety features, not crash test rated in automotive terms)

Active Features

Brakes Front:

Dual 320 mm discs, 4-piston calipers (e.g., Brembo)

Brakes Rear:

Single 240 mm disc, 2-piston caliper (e.g., Brembo)

Suspension Front:

43 mm upside-down (USD) fork, Marzocchi or Showa

Suspension Rear:

Monoshock, adjustable preload, Sachs or similar

Passive Features

Lighting:

Halogen headlight, LED taillight

💡 Technology Features

Infotainment

Infotainment System:

Basic. Features an analog tachometer and digital speedometer, odometer, trip meter, and clock. No advanced infotainment features.

Driver Assistance

Assistance Systems:

N/A (No rider aids like ABS or traction control on this base model, though later models offered ABS).

Diagnostics

Diagnostic Tool:

The manual explicitly mentions 'Diagnosis Tester Mathesis,' indicating the use of Ducati's proprietary diagnostic software and hardware for troubleshooting engine and electrical systems.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 7,500 km (4,600 miles) or 12 months, whichever comes first.

Desmo Service:

Every 12,000 km (7,500 miles) or 24 months for valve clearance adjustment (Desmodromic service), a critical Ducati maintenance procedure.

Major Service:

Significant overhaul and component checks typically recommended at larger mileage intervals.

Fluid Specifications

Engine Oil:

Viscosity: 10W-40 or 20W-50, API SG or higher. Ducati typically specifies semi-synthetic or fully synthetic motorcycle oil. Consult manual for specific Ducati approved brands/types (e.g., Shell Advance).

Coolant:

Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 4 or DOT 5.1 (check manual for specific recommendation for system compatibility).

Gearbox Oil:

Hypoid gear oil, SAE 80W/90 or 85W/90 (API GL-4 or GL-5, check specific model recommendation).

Known Issues

Electrical Gremlins:

Early Ducati models, including some Monsters, can be prone to minor electrical connection issues or sensor failures if not properly maintained or protected from environmental factors. This manual would help identify and replace these components.

Desmo Service Importance:

The desmodromic valve adjustment is critical. Neglecting this can lead to poor performance, potential valve damage, and increased wear. This manual will provide part numbers for shims and seals.

Fuel System Maintenance:

Maintaining clean fuel injectors and fuel filters is important for optimal performance of the fuel injection system.

📚 Vehicle History

Brand Heritage

Heritage:

Ducati, an Italian manufacturer renowned for its L-twin engines, desmodromic valve actuation, and performance-oriented motorcycles, has a rich history dating back to 1926. The Monster line, launched in 1993, quickly became a cornerstone of their brand, celebrated for its blend of performance, style, and raw character.

Model Evolution

Monster Line:

The Monster 620 ie represented an evolution of the Monster concept, introducing electronic fuel injection for improved performance, emissions, and fuel economy. It provided a more accessible entry point into the Monster range while retaining the core aesthetic and engineering principles.

Production

Production Period:

The Monster 620 ie was primarily produced in the early to mid-2000s, with the 2004 model being a significant iteration.

🏆 Awards & Recognition

Recognitions

Model Recognition:

While specific awards for the 620 ie model are not readily available, the Ducati Monster line as a whole has been consistently praised for its design, handling, and character, often winning accolades in naked bike comparisons and design awards.