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Harley Davidson FLHRI Road King EFI 2004 Service Manual

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The 2004 FLHRI Road King EFI represents an iconic cruiser motorcycle, renowned for its classic styling and touring comfort. Powered by a V-Twin, air-cooled engine with electronic fuel injection, this...
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Harley Davidson FLHRI Road King EFI 2004 Service ManualHarley Davidson FLHRI Road King EFI 2004 Service ManualHarley Davidson FLHRI Road King EFI 2004 Service ManualHarley Davidson FLHRI Road King EFI 2004 Service Manual
The 2004 FLHRI Road King EFI represents an iconic cruiser motorcycle, renowned for its classic styling and touring comfort. Powered by a V-Twin, air-cooled engine with electronic fuel injection, this model offers a displacement of approximately 1450cc (88 cubic inches) and is equipped with a 5-speed transmission and hydraulic clutch. Its robust construction, featuring a steel cradle frame and front and rear disc brakes, ensures reliable performance for riders. The Road King lineage is a testament to heritage in producing quality motorcycles designed for both the open road and everyday riding. This comprehensive workshop repair service manual is designed to provide owners and independent repair shops with detailed information for the 2004 FLHRI Road King EFI. It covers a wide range of topics including general information, maintenance procedures, chassis systems, fuel and engine lubrication systems, drive train, transmission, wheels, tires, brakes, suspension, steering, frame, and the electrical system with wiring diagrams. The manual offers step-by-step repair procedures, troubleshooting guidance, and diagnostic information at a professional technician level, enabling users to perform everything from basic maintenance to advanced repairs and saving on labor costs.
🏷️ Basic Information
Identification
Make:
Harley Davidson
Model:
FLHRI Road King EFI
Year:
2004
Variant:
FLHRI Road King EFI
Sub Model:
Road King
Engine Type:
Fuel Injected (EFI)
👋 Introduction
Market Position
Target Audience:
Harley Davidson FLHRI Road King EFI 2004 owners and independent repair shops
Competitive Analysis
Advantage:
Same manual used by local service/repair shops, comprehensive, detailed, and original
Key Features
Content Quality:
Top quality, complete, and intact with no missing/corrupt parts or pages
User Experience:
Easy to follow directions, pictures, diagrams, numbered instructions, bold figure numbers
Cost Saving:
Enables DIY repairs, saving significant money on labor costs
Accessibility:
Instant digital download, immediate access
📋 Manual Details
Coverage Areas
Covered Models:
All FLHRI Road King EFI 2004 models/engines/trim/transmissions
Coverage Scope:
Comprehensive service, maintenance, and troubleshooting
Page Count
Estimated Pages:
Hundreds of pages (specific number not provided, but described as extensive)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
General Information:
Included
Maintenance:
Included
Chassis:
Included
Fuel System:
Included
Cooling System:
Included
Engine:
Included
Clutch:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Drive:
Included
Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Wiring Diagrams:
Included
Procedures Included
Repair Procedures:
Step-by-step, detailed substeps, numbered instructions
Troubleshooting:
Included, combined with electrical service
Diagnostics:
Comprehensive diagnostic information
Disassembly Assembly:
Included
Cleaning Reinstallation:
Included
Technical Depth
Depth:
Professional technician level, covers basic maintenance to advanced diagnostics and repair
📊 Manual Specifications
File Format
Format:
PDF
Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Code:
FLHRI (indicates Fuel Injected, Rubber Mount, Hydraulic clutch, Internal spark plug)
Performance
Engine Type:
V-Twin, Air-Cooled
Displacement:
Approximately 1450cc (88 cubic inches) - typical for this era Road King
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Electronic Ignition
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, sequential manual transmission
Optional
Optional Transmissions:
Not applicable for this specific model/year
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
📐 Dimensions
Exterior
Wheelbase:
Approx. 63.5 inches (1613 mm) - typical for Road King
Weights
Dry Weight:
Approx. 700 lbs (317.5 kg) - typical for Road King
Gross Vehicle Weight Rating:
Approx. 1160 lbs (526.2 kg) - typical for Road King
🛡️ Safety Features
Active Features
Braking System:
Front and rear disc brakes
Passive Features
Frame Construction:
Steel, cradle frame
💡 Technology Features
Infotainment
Audio System:
Often equipped with a radio and speakers, specific features vary by original options
Driver Assistance
Cruise Control:
Often standard or optional on Road King models
Connectivity
Diagnostics:
EFI system allows for electronic diagnostics, covered in the manual
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 miles or annually, refer to manual for exact specifications
Oil Change Interval
Transmission Fluid Change:
Typically every 10,000-20,000 miles or annually, refer to manual
Primary Chain Case Fluid Change:
Typically every 10,000-20,000 miles or annually, refer to manual
Fluid Specifications
Engine Oil Type:
Refer to manual for specific Harley-Davidson or SAE 20W-50 recommendations for air-cooled V-twins
Transmission Fluid Type:
Refer to manual for specific Harley-Davidson Formula + or equivalent transmission lubricant
Primary Chain Case Fluid Type:
Refer to manual for specific Harley-Davidson Formula + or equivalent primary lubricant
Brake Fluid Type:
DOT 4 recommended, refer to manual for exact specifications
Known Issues
Common Wear Items:
Clutch wear, fork seals, battery, tire wear, exhaust gaskets (as typical for this model and age)
Electrical Component Reliability:
Refer to manual for specific troubleshooting of electrical systems, common areas can include charging systems or sensors
📚 Vehicle History
Brand Heritage
Brand Focus:
Cruiser motorcycles, touring motorcycles
Model Evolution
Road King Lineage:
Iconic cruiser model known for classic styling and touring comfort
Production
Manufacturing Location:
USA
🏆 Awards & Recognition
Recognitions
Model Accolades:
Harley Davidson motorcycles are consistently recognized for their iconic styling and rider experience. Specific awards for the 2004 FLHRI are not detailed in the product information but the model is a well-established performer in its class.
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