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Harley Davidson FXDLI Dyna Low Rider EFI 2004 Manual

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$16.99
The 2004 Harley-Davidson FXDLI Dyna Low Rider is a cruiser motorcycle powered by an air-cooled, Twin Cam 88 EFI engine, delivering approximately 60-65 horsepower and 70-75 ft-lbs of torque. This...
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Typ: Motorcycle
Anbieter:
Harley Davidson
Art.-Nr: 63224
Stichworte: 2004 FXDLI Dyna Low Rider EFI Harley Davidson Misc Motorcycle Motorcycles
Harley Davidson FXDLI Dyna Low Rider EFI 2004 ManualHarley Davidson FXDLI Dyna Low Rider EFI 2004 ManualHarley Davidson FXDLI Dyna Low Rider EFI 2004 ManualHarley Davidson FXDLI Dyna Low Rider EFI 2004 Manual
The 2004 Harley-Davidson FXDLI Dyna Low Rider is a cruiser motorcycle powered by an air-cooled, Twin Cam 88 EFI engine, delivering approximately 60-65 horsepower and 70-75 ft-lbs of torque. This model represents a modern take on the classic cruiser, distinguished by its Electronic Sequential Port Fuel Injection (ESPFI) system, which enhances performance and emissions control. With a 5-speed transmission, belt drive, and a steel backbone frame, the Dyna Low Rider offers a blend of traditional styling and reliable engineering, making it a popular choice for riders seeking a distinctive and capable machine. This comprehensive workshop service repair manual in English provides factory-level accuracy for maintaining and repairing your 2004 Harley-Davidson FXDLI Dyna Low Rider. It covers all major systems, including the engine, fuel system, transmission, electrical system, brakes, suspension, and frame, with detailed procedures for routine maintenance, troubleshooting, and complete component overhauls. The manual includes diagnostic flowcharts, torque specifications, and clear instructions essential for owners, mechanics, and technicians to ensure the longevity and optimal performance of the motorcycle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDLI Dyna Low Rider
Year:
2004
Codes
Engine Family Code:
EFI
👋 Introduction
Market Position
Vehicle Segment:
Cruiser Motorcycle
Target Audience:
Owners seeking in-depth knowledge for DIY maintenance and repair, independent workshops, and enthusiasts.
Competitive Analysis
Key Competitors 2004:
Other Harley-Davidson Dyna models, Indian Chief, Victory Vegas.
Key Features
Model Highlight:
The FXDLI Dyna Low Rider EFI represented a modern interpretation of the classic cruiser, featuring fuel injection for improved performance and emissions.
Manual Value Proposition:
Provides factory-level accuracy and detail essential for maintaining the longevity and performance of a Harley-Davidson motorcycle.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Hundreds (Specific count not provided, but implies comprehensive coverage)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, troubleshooting, and repair.
Fuel System:
EFI system diagnostics, component testing (injectors, fuel pump, sensors), and adjustments.
Transmission:
Gearbox inspection, maintenance, clutch service, and troubleshooting.
Electrical System:
Wiring diagrams, lighting, ignition system, charging system, starter motor, battery maintenance, and component testing.
Brakes:
Brake system service, bleeding, pad replacement, caliper and master cylinder overhaul.
Suspension:
Front fork maintenance, rear shock absorber service, and adjustments.
Frame And Bodywork:
Frame inspection, body panel removal and installation, fairings, and fenders.
Wheels And Tires:
Tire inspection, replacement, wheel bearing service, and spoke maintenance.
Exhaust System:
Exhaust system inspection, gasket replacement, and component repair.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug servicing, chain/belt adjustment, and lubrication.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues.
Repair Procedures:
Detailed, illustrated instructions for component removal, repair, and reinstallation.
Diagnostics:
ECM diagnostic codes, sensor readings interpretation, and electrical system troubleshooting.
Technical Depth
Depth Level:
Comprehensive factory-level repair and maintenance information.
Diagnostic Capability:
Includes detailed diagnostic flowcharts and specifications for troubleshooting.
Rebuild Procedures:
Covers complete engine and transmission rebuilds with torque specifications and clearances.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printable:
Yes, designed for printing of individual sections or the entire manual.
Binding Type
Suggested Binding For Print:
Spiral-bound for lay-flat usability in a workshop environment.
Paper Type
Recommended Paper For Print:
Durable, high-gloss paper for clarity of diagrams and images.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88 EFI
Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
9.0:1
Performance
Horsepower Estimate:
Approx. 60-65 HP (Varies based on tuner and specific configuration)
Torque Estimate:
Approx. 70-75 ft-lbs @ 3500 RPM (Varies based on tuner and specific configuration)
Fuel System
Fuel Induction:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 89 octane recommended
Ignition
Ignition Type:
Electronic, spark ignition
🔧 Transmission
Standard
Transmission Type:
5-speed Constant Mesh
Clutch Type:
Wet, multi-plate, diaphragm spring
Features
Final Drive:
Carbon fiber reinforced belt, 1.5 inch width
📐 Dimensions
Exterior
Wheelbase:
63.7 inches (1618 mm)
Seat Height Laden:
26.5 inches (673 mm)
Ground Clearance:
4.4 inches (112 mm)
Weights
Dry Weight:
615 lbs (279 kg)
Gross Vehicle Weight Rating:
1050 lbs (476 kg)
Cargo
Fuel Capacity:
5.0 US gallons (18.9 L)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable to motorcycles in the same way as automobiles.
Active Features
Braking System:
Dual-action front brake (4-piston caliper), Rear brake (2-piston caliper).
Lighting:
Halogen headlamp, LED taillight, amber turn signals.
Passive Features
Frame Construction:
Steel, backbone type
Safety Equipment:
Includes basic safety features inherent to motorcycle design.
💡 Technology Features
Infotainment
Audio System:
Optional accessory audio systems typically available for this era.
Display Features:
Analog speedometer, tachometer, fuel gauge, and indicator lights.
Driver Assistance
ABS Availability:
ABS was not a standard or commonly available option on this model in 2004.
Connectivity
Smartphone Integration:
Not applicable for the 2004 model year.
🔧 Maintenance
Service Intervals
First Service Mileage:
1,000 miles (1,600 km)
Subsequent Service Interval:
Every 5,000 miles (8,000 km) or annually, whichever comes first.
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 or equivalent API SG, Jaso FD rated
Engine Oil Capacity:
3.5 US quarts (3.3 L) with filter change
Transmission Oil Type:
Harley-Davidson Genuine Formula + Transmission Lubricant
Transmission Oil Capacity:
2.4 US quarts (2.3 L)
Primary Chain Case Oil Type:
Harley-Davidson Genuine Formula + Transmission Lubricant or Syn3
Primary Chain Case Oil Capacity:
1.0 US quart (0.95 L)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, belt drive, wheel bearings, fork seals, brake pads.
Potential Efi Quirks:
Can experience minor idle inconsistencies or cold-start issues if not properly maintained or tuned.
Vibration Characteristics:
Twin Cam engines are known for characteristic vibration; the Dyna chassis's isolated engine mount can mitigate some of this.
📚 Vehicle History
Brand Heritage
Harley Davidson Founding:
Founded in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers globally.
Model Evolution
Dyna Line Introduction:
The Dyna line was introduced in 1991, known for its blend of classic styling and modern engineering.
Low Rider Heritage:
The Low Rider nameplate dates back to the late 1970s, embodying a lowered stance and custom appeal.
Production
2004 Production Context:
The 2004 model year continued Harley-Davidson's dominance in the cruiser market with the evolving Twin Cam platform.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
No specific industry awards were prominently cited for the 2004 FXDLI, but the Dyna platform generally received positive reviews for its ride and handling.
Ratings
Customer Satisfaction General:
Harley-Davidson motorcycles, particularly the Dyna line, have historically enjoyed high customer satisfaction and brand loyalty.
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