The Kawasaki KX250F, model code KX250-N1, is a distinguished off-road motorcycle introduced in 2004, engineered for the demanding world of motocross. This competition machine embodies Kawasaki's commitment to performance and reliability, featuring a potent four-stroke, single-cylinder engine with a displacement of 249 cc, equipped with a Keihin FCR37MX carburetor. Its robust construction, including a 5-speed transmission and advanced suspension and braking systems, is designed to provide riders with a competitive edge on the track. The KX series itself boasts a rich heritage of racing success, with the KX250F platform contributing significantly to numerous championships.
This comprehensive Service & Repair Manual provides essential guidance for the maintenance and repair of your 2004 Kawasaki KX250F. Covering a wide array of systems, including the engine, fuel system, cooling system, drivetrain, brakes, suspension, and electrical components, this manual offers detailed procedures for complete disassembly, rebuilds, maintenance, and troubleshooting. It includes torque specifications, wiring schematics, and detailed illustrations, including exploded diagrams and photos, to assist both do-it-yourself enthusiasts and experienced mechanics. The manual is designed to be searchable, bookmarked, and fully printable, serving as an invaluable resource for keeping your KX250F in optimal working condition.
Category:
Off-Road / Motocross
Target Audience:
Do-it-yourselfer and experienced mechanic
Cost Effectiveness:
Inexpensive way to keep vehicle working properly
Content Comprehensiveness:
Complete Official Service Repair Manual
Usability:
Printable, searchable, and bookmarked for easy reference
Manual Type:
Service & Repair Manual
Delivery Method:
Instant Download
General Information:
Included
Periodic Maintenance:
Included
Engine Right Side:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Crankshaft Transmission:
Included
Electrical System:
Included
Complete Disassembly Rebuild:
Yes
Diagnostic Procedures:
Yes
Detail Level:
Comprehensive
Illustration Detail:
Detailed illustrations, exploded diagrams, drawings, and photos
Specification Detail:
Torque specs, wiring schematics, and specifications
File Integrity:
100% Complete and Intact
Searchability:
Searchable
Printability:
Fully Printable
Zoom Capability:
Zoom In/Out
Digital Binding:
N/A (Digital Download)
Digital Paper Type:
N/A (Digital Download)
Engine Type:
Four-Stroke, Single-Cylinder, DOHC, 4-Valve
Bore X Stroke:
72.0 x 61.1 mm
Compression Ratio:
12.5:1
Carburetion:
Keihin FCR37MX
Fuel Type:
Unleaded gasoline
Lubrication System:
Wet sump
Transmission Type:
5-speed, return shift
Clutch:
Wet, multiple-disc, cable operated
Overall Length:
2135 mm (84.1 in)
Overall Width:
820 mm (32.3 in)
Overall Height:
1265 mm (49.8 in)
Dry Weight:
97 kg (213.8 lbs)
Wheelbase:
1460 mm (57.5 in)
Ground Clearance:
330 mm (13.0 in)
Seat Height:
955 mm (37.6 in)
Safety Features:
N/A (Competition Motorcycle)
Brakes Front:
Semi-floating 250 mm petal disc with dual piston caliper
Brakes Rear:
240 mm petal disc with single piston caliper
Tires Front:
80/100-21 51M
Tires Rear:
100/90-19 57M
Infotainment System:
N/A (Competition Motorcycle)
Driver Assistance Features:
N/A (Competition Motorcycle)
Oil Change Interval:
Refer to manual for specific riding conditions (e.g., after X hours of operation)
Air Filter Cleaning:
Frequent cleaning recommended based on riding environment
Spark Plug Inspection:
Refer to manual for specific intervals
Engine Oil Type:
Refer to manual (typically SAE 10W-40 or 20W-50 motorcycle specific oil with JASO MA)
Coolant Type:
Refer to manual (typically a 50/50 mixture of ethylene glycol coolant and distilled water)
Common Wear Items:
Clutch plates, piston rings, chain and sprockets, brake pads, fork seals
Typical Repairs:
Top-end rebuilds, carburetor tuning, suspension servicing
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company
Kx Series Heritage:
The KX series has a long and successful history in professional motocross racing.
Introduction Year Kx250F:
2004
Production Location:
Japan
Racing Success:
The KX250F platform has achieved numerous victories and championships in professional motocross and supercross.