Mitsubishi Shogun Sport 2004 Workshop Repair Service Manual

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The Mitsubishi Shogun Sport, a robust mid-size SUV, was produced for the 2004 model year and is known for its exceptional off-road capability, thanks to its body-on-frame construction and the...

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Typ: Car

Anbieter:

Art.-Nr: 70825

Stichworte: 2004 Car Cars Mitsubishi Shogun Shogun Sport

Produktvarianten

Beschreibung

The Mitsubishi Shogun Sport, a robust mid-size SUV, was produced for the 2004 model year and is known for its exceptional off-road capability, thanks to its body-on-frame construction and the advanced Super Select II 4x4 system. This versatile vehicle, also recognized as the Montero Sport or Pajero Sport in other markets, offers a comfortable interior and has earned a reputation for proven reliability, positioning it as a strong contender against rivals like the Toyota Land Cruiser Prado and Ford Explorer. Its engineering quality is a testament to Mitsubishi's heritage in producing capable 4x4 vehicles, making it a dependable choice for both everyday use and demanding off-road adventures. This comprehensive workshop repair and service manual provides essential information for all Mitsubishi Shogun Sport 2004 models, covering all trim levels, engine variants, and transmission types. The manual details engine service and repair, transmission systems, chassis and suspension, brake systems, and the electrical system, including wiring diagrams. It also includes general maintenance procedures, periodic lubrication, and detailed troubleshooting and repair procedures with step-by-step instructions. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing their Shogun Sport, ensuring its optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Shogun Sport

Year:

Codes

Chassis Code:

K90 Series (specific to 2004 model year)

Engine Codes:

Likely 6G72 (3.0L V6 Petrol), 4D56 (2.5L I4 Diesel Turbo - typically later models, but could be present) - Manual specifies 'All Engines'

👋 Introduction

Market Position

Segment:

Mid-size SUV / Off-road Utility Vehicle

Competitive Analysis

Competitors:

Toyota Land Cruiser Prado, Nissan Xterra, Ford Explorer, Jeep Grand Cherokee, Land Rover Discovery.

Key Features

Selling Points:

Robust body-on-frame construction, capable 4x4 system (Super Select II), comfortable interior, proven reliability.

📋 Manual Details

Coverage Areas

Vehicle Models Covered:

All Mitsubishi Shogun Sport 2004 Models, Including All Trim Levels, Engine Variants, and Transmission Types.

Page Count

Estimated Page Count:

Hundreds of pages (as stated in product description)

Manual Type

Type:

Workshop Repair and Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System.

Chassis And Suspension:

Brake System, Suspension, Steering, Chassis/Body.

Electrical And Comfort:

Wiring Diagram, Electrical System, Heater/Air Conditioner, Restraint System, Interior.

Procedures Included

Maintenance:

General Maintenance, Periodic Lubrication.

Diagnostics And Repair:

Troubleshooting, Detailed Repair Procedures, Disassembly, Assembly, Cleaning, Reinstallation Procedures.

Technical Depth

Depth:

Comprehensive diagnostic, repair, and maintenance information used by professional technicians. Includes detailed substeps, notes, cautions, warnings, and numbered instructions.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

Features

Zoom Functionality:

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

The manual covers 'All Engines', implying multiple options. Common engines for the Shogun Sport (2004) include the 6G72 3.0L SOHC V6 MIVEC petrol engine.

Performance

Horsepower:

For the 3.0L V6 (6G72), typically around 175-180 HP (this varies by region and specific tuning). The manual would detail exact figures for all covered variants.

Torque:

For the 3.0L V6 (6G72), typically around 250-260 Nm (this varies by region and specific tuning). The manual would detail exact figures for all covered variants.

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) for petrol engines. Diesel variants would feature Common Rail Diesel Injection (CRDI) if applicable to the 2004 model year and specific markets.

Cooling System

Cooling Type:

Pressurized liquid cooling system with radiator and fan.

🔧 Transmission

Standard

Type:

The manual covers 'All Transmissions'. Common options include a 5-speed manual and a 4-speed automatic transmission.

Optional

Type:

4-speed automatic transmission (often with Sport mode or manual override functionality).

Features

Drivetrain:

Part-time 4WD with electronic transfer case engagement, often referred to as 'Super Select II' in some markets, allowing selection of 2WD, 4WD High, 4WD Low, and potentially 4WD High with locked center differential (or similar variations).

📐 Dimensions

Exterior

Length:

Approximately 4,700 - 4,750 mm (varies slightly based on specific body style, e.g., short/long wheelbase, though Shogun Sport is typically a single wheelbase). Exact figures would be in the manual.

Width:

Approximately 1,780 - 1,800 mm. Exact figures would be in the manual.

Height:

Approximately 1,750 - 1,800 mm. Exact figures would be in the manual.

Weights

Curb Weight:

Around 1,800 - 2,000 kg, depending on engine and transmission. Manual will specify for each variant.

Gross Vehicle Weight:

Typically around 2,500 - 2,700 kg. Manual will specify.

🛡️ Safety Features

Ratings

Crash Test Results:

Specific crash test ratings for the 2004 model year can vary by region (e.g., NHTSA in the US, Euro NCAP in Europe). The manual will not contain crash ratings but will detail safety system components and repair.

Active Features

Braking:

Front: Ventilated disc brakes. Rear: Disc brakes (likely solid or ventilated depending on configuration). ABS (Anti-lock Braking System) typically standard or optional.

Passive Features

Airbags:

Front airbags for driver and passenger are standard. Side airbags may be optional depending on trim level. Manual covers restraint system components.

Seatbelts:

3-point inertia reel seatbelts with pre-tensioners for front seats, 3-point seatbelts for rear seats. Manual details restraint system.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette player with CD capability, often with 4-6 speakers. Higher trims might have a premium sound system. Manual details electrical system and audio wiring.

Driver Assistance

Cruise Control:

Typically available on higher trim levels, controlled via steering wheel or dashboard stalk. Manual details operation and troubleshooting.

Connectivity

Auxiliary Inputs:

Unlikely to have USB or Bluetooth as standard in 2004 models. May have an auxiliary input for external audio devices on some head units. Manual details existing wiring for audio.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 6-12 months, whichever comes first. Manual will provide specific interval and oil type.

Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed. Manual will specify.

Spark Plugs:

For petrol engines, typically every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type. Manual will specify. For diesel, glow plug inspection and replacement as needed.

Fluid Specifications

Engine Oil:

For 3.0L V6 Petrol (6G72): API SG or higher, SAE 10W-30 or 10W-40 recommended. Capacity approx. 4.5 - 4.8 liters with filter change. Manual will confirm exact specification and capacity.

Transmission Fluid:

For automatic transmission: Use genuine Mitsubishi ATF SP-III or equivalent. For manual transmission: SAE 75W-85 or 75W-90 GL-4 gear oil. Capacities and specifications detailed in manual.

Coolant:

Ethylene glycol based antifreeze coolant, typically a 50/50 mix with distilled water. Manual will specify type and capacity (approx. 7-8 liters).

Known Issues

Common Problems:

Potential for ABS sensor failures, minor electrical gremlins, exhaust system rust, and rear differential seals. Regular maintenance as per the manual is key to longevity.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mitsubishi Motors is known for its robust 4x4 vehicles, often with a history in rally racing and off-road prowess, exemplified by models like the Pajero (Shogun in some markets).

Model Evolution

Generation:

The 2004 Shogun Sport falls into the second generation (1996-2006) of the Shogun Sport, also known as Montero Sport in North America and Pajero Sport in some Asian markets. This generation saw updates and refinements.

Production

Manufacturing Locations:

Primarily produced in Japan, with assembly plants in various other countries depending on market demand.

🏆 Awards & Recognition

Recognitions

Off Road Capability:

The Shogun Sport/Pajero Sport platform is widely recognized for its off-road capabilities, inheriting much from the legendary Pajero lineage. While specific awards for this exact year are scarce, its segment competitiveness is a testament to its design.