2004 Polaris ATP 330 4x4 Parts Manual

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The 2004 ATP 330 4x4 is a mid-size utility all-terrain vehicle engineered for recreational riding and practical farm or ranch tasks. Known for its robust design and capability, this model...

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Typ: Atv

Anbieter:

Art.-Nr: 124581

Stichworte: 2004 ATP 330 4x4 ATP Models ATV Polaris Powersports

Produktvarianten

Beschreibung

The 2004 ATP 330 4x4 is a mid-size utility all-terrain vehicle engineered for recreational riding and practical farm or ranch tasks. Known for its robust design and capability, this model features a 330cc liquid-cooled, single-cylinder engine paired with an automatic Continuously Variable Transmission (CVT). Its selectable 4WD system, independent front suspension, and rack-and-pinion steering provide enhanced control and maneuverability across varied terrain. With a significant towing capacity of 1,050 lbs and substantial cargo rack capacity, the ATP 330 4x4 offers versatility for hauling and towing needs, reflecting a legacy in developing reliable and functional powersports vehicles. This comprehensive Parts Manual provides detailed information essential for the maintenance and repair of your 2004 ATP 330 4x4. It includes complete breakdowns and illustrations with part numbers for all major systems, such as the engine, fuel system, drivetrain, transmission, suspension, braking, and electrical components. The manual offers visual guidance for assembly and disassembly procedures, ensuring correct part identification and application. Covering 62 pages in English, this digital resource is invaluable for owners and technicians alike, facilitating accurate part sourcing, efficient repairs, and the overall upkeep of the vehicle.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

ATP 330 4x4

Year:

Codes

Chassis Code:

A04CD33AA

Engine Code Identifier:

330cc Single Cylinder

👋 Introduction

Market Position

Atv Segment:

Mid-size utility ATV, positioned for recreational riders and light to moderate farm/ranch use.

Competitive Analysis

Competitors:

Competed with models like the Honda Rancher 350, Yamaha Kodiak 400, and Suzuki Eiger 400 in its class.

Key Features

Key Features Vehicle:

Automatic transmission (CVT), selectable 4WD, independent front suspension, rack and pinion steering, and a robust cargo rack system.

Manual Value

Manual Purpose:

Essential for owners and technicians needing to identify, source, and replace original or aftermarket parts for the 2004 Polaris ATP 330 4x4.

📋 Manual Details

Coverage Areas

Manual Type:

Parts Manual

Language:

English

Page Count

Page Count:

Format

File Format:

PDF/WinRAR Download

📖 Manual Coverage

Systems Covered

Engine Assembly:

Complete breakdown of engine components, including cylinder head, block, pistons, crankshaft, camshaft, valves, and lubrication system.

Fuel System:

Carburetor assembly, fuel tank, fuel lines, fuel pump, and related fittings.

Drive Train:

Components related to the 4x4 system, including differentials (front and rear), drive shafts, CV joints, and transfer case.

Transmission:

Components of the automatic transmission, including variator system (CVT), drive and driven clutches, belts, and gear reduction units.

Suspension System:

Front and rear suspension components, including A-arms, shocks, springs, bushings, and steering components.

Braking System:

Front and rear brake assemblies, including calipers, rotors, brake pads, master cylinders, and brake lines.

Electrical System:

Starter motor, alternator, battery, ignition system components, lighting, wiring harness diagrams, and switches.

Frame And Body:

Chassis components, frame sections, body panels, racks (front and rear), seat, and fenders.

Wheels And Tires:

Wheel assemblies, lug nuts, and tire specifications relevant to original equipment.

Procedures Included

Part Identification:

Detailed illustrations with exploded views and corresponding part numbers for accurate component identification and ordering.

Assembly Disassembly:

Visual guidance for the correct assembly and disassembly sequence of major vehicle systems and components.

Technical Depth

Depth:

Comprehensive parts catalog detailing every replaceable component of the 2004 Polaris ATP 330 4x4, essential for maintenance, repair, and restoration.

📊 Manual Specifications

File Format

File Quality:

Digital PDF format, typically optimized for clarity and searchability. WinRAR indicates potential for compressed file delivery.

Print Quality

Printable:

Yes, the PDF format is generally printable for on-site workshop use.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, SOHC

Displacement:

330cc

Bore X Stroke:

78 mm x 69 mm (approximate)

Cooling System:

Liquid-cooled

Performance

Horsepower:

Estimated 20-22 HP (Varies by source and tuning)

Torque:

Estimated 20-22 lb-ft (Varies by source and tuning)

Fuel System

Carburetor Type:

Mikuni BSR34

Fuel Capacity:

3.2 US gallons (12.1 liters)

🔧 Transmission

Standard

Transmission Type:

Automatic, Continuously Variable Transmission (CVT)

Drive Modes:

2WD/4WD selectable

Gear Selection:

High, Low, Neutral, Reverse

Features

Clutch Type:

Drive and driven clutches, belt-driven

📐 Dimensions

Exterior

Length:

81.5 inches (207 cm)

Width:

46 inches (117 cm)

Height:

46 inches (117 cm)

Wheelbase:

50.5 inches (128 cm)

Cargo

Front Rack Capacity:

100 lbs (45 kg)

Rear Rack Capacity:

200 lbs (90 kg)

Weights

Dry Weight:

605 lbs (274 kg)

Towing Capacity:

1,050 lbs (476 kg)

Gcvw:

1,650 lbs (748 kg)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Designed to meet industry safety standards for ATVs of its era; specific crash test ratings are not typically provided for ATVs.

Active Features

Braking System Type:

Hydraulic disc brakes (front and rear)

Parking Brake:

Hand-operated lever

Passive Features

Lighting:

Halogen headlights, taillight/brake light

💡 Technology Features

Infotainment

Infotainment System:

Basic instrumentation: speedometer, odometer, trip meter, neutral/reverse indicator lights, 4WD indicator.

Driver Assistance

Selectable 4Wd:

Electronic on-demand 4WD system allowing the rider to switch between 2WD and 4WD.

Connectivity

Connectivity Features:

None (This is a utility ATV; no advanced connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 100 hours or annually. Consult the specific manual for exact intervals.

Spark Plug Replacement:

Recommended every 100-200 hours or as needed based on inspection.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions; replacement based on condition.

Fluid Specifications

Engine Oil Type:

SAE 20W-50 API SG or higher (Polaris recommends specific branded oils like their own 4-Stroke Synthetic).

Engine Oil Capacity:

Approximately 2.0 US quarts (1.9 liters) with filter change.

Coolant Type:

Ethylene glycol-based antifreeze, typically 50/50 mix with distilled water.

Transmission Fluid Type:

Polaris AGL Synthetic Gearcase Lubricant or equivalent (for reduction gearcase).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

CVT belt wear, shock absorber seal leaks, occasional carburetor adjustment needs, and potential for wheel bearing wear.

Electrical Maintenance:

Corrosion on electrical connectors due to exposure to elements requires regular inspection and cleaning.

📚 Vehicle History

Brand Heritage

Polaris Atv Legacy:

Polaris is a long-standing manufacturer of powersports vehicles, known for its innovation in ATVs since the early 1980s.

Model Evolution

Atp Series Context:

The ATP series was a line of ATVs from Polaris that emphasized utility and a more rugged design, often featuring independent front suspension.

Production

Production Period:

The 330cc engine variant was part of Polaris's lineup in the early to mid-2000s.

🏆 Awards & Recognition

Recognitions

Atv Industry Awards:

While the 2004 ATP 330 itself may not have specific widely publicized awards, Polaris ATVs historically received recognition for utility and performance in their respective segments.