Suzuki ATV LT Z 50 QUAD SPORT 2004 Digital Service Repair Manual

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Stichworte: 2004 Atv LT Z 50 QUAD SPORT Misc Motorcycles Suzuki

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Beschreibung

The 2004 Suzuki LT-Z50 QUADSPORT is an entry-level all-terrain vehicle designed for young riders and recreational use. Building on Suzuki's established reputation in powersports, this ATV features an automatic transmission, electric start, enclosed footwells, and a tether cord safety feature, making it user-friendly and safe. Its engineering prioritizes reliability and ease of operation, positioning it as a solid choice for beginners learning the fundamentals of ATV riding, competing with other youth models in the market. This comprehensive digital service and repair manual provides detailed instructions for the maintenance, diagnostics, and repair of the 2004 Suzuki LT-Z50 QUADSPORT. It covers all essential systems, including the engine, fuel system, transmission, chassis, brakes, and electrical components, offering step-by-step procedures for routine maintenance, troubleshooting common issues, and component overhauls. The manual includes technical specifications, torque values, and wiring diagrams, serving as an indispensable resource for owners and technicians to ensure the vehicle remains in optimal condition.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-Z50 QUADSPORT

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

Codes

Chassis Code:

LT-Z50

👋 Introduction

Market Position

Positioning:

Entry-level youth ATV designed for recreational riding and learning basic ATV operation.

Competitive Analysis

Competitors:

Honda TRX90X, Yamaha YFZ50, Polaris Outlaw 50

Key Features

Features:

Automatic transmission, electric start, enclosed footwells, tether cord safety feature, speed limiter screw.

Target Audience

Audience:

Young riders, parents and guardians seeking to maintain and repair their child's ATV.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, repair, diagnostics, and maintenance for the 2004 Suzuki LT-Z50 QUADSPORT

Additional Coverage:

Troubleshooting, technical specifications, wiring diagrams, component identification

Page Count

Estimated Pages:

Approximately 200-300 pages (typical for this level of detail)

Manual Type

Type:

Digital Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, cylinder head, piston, crankshaft, lubrication, cooling, starting system, ignition system

Fuel System:

Carburetor adjustment and overhaul, fuel lines, fuel pump (if applicable), fuel tank

Transmission Drivetrain:

Automatic transmission operation, clutch system, final drive, chain adjustment, sprocket replacement

Chassis Suspension:

Frame inspection and repair, front and rear suspension systems, shock absorbers, steering system

Braking System:

Front and rear brake caliper service, brake pad replacement, brake fluid flush and bleed, brake cable adjustment

Electrical System:

Battery, charging system (stator, regulator/rectifier), lighting system, ignition switch, wiring diagrams

Bodywork Controls:

Handlebars, levers, seating, fenders, body panels, throttle control, brake lever assembly

Cooling System:

Air cooling system inspection and maintenance.

Frame And Body:

Frame inspection, body panel removal and installation, seat maintenance.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, chain lubrication and adjustment, air filter cleaning

Diagnostic Procedures:

Troubleshooting guides for common performance issues, starting problems, electrical faults

Repair Procedures:

Step-by-step instructions for component disassembly, cleaning, inspection, and reassembly

Technical Adjustments:

Carburetor tuning, ignition timing verification, valve clearance adjustment (if applicable)

Wiring Diagrams:

Includes detailed electrical wiring diagrams for troubleshooting.

Technical Depth

Depth:

Detailed diagnostic procedures, component specifications, torque values, and rebuild instructions

Diagnostic Tools Required:

Basic hand tools, torque wrench, feeler gauges (for valve clearance if applicable), multimeter (for electrical diagnostics).

Torque Specifications:

Provides specific torque values for all critical fasteners.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable for quick information retrieval

Print Quality

Printability:

Designed for clear printing of text and diagrams

Binding Type

Binding Type Digital:

N/A (Digital Format)

Paper Type

Paper Type Digital:

N/A (Digital Format)

Completeness

Completeness:

Complete service and repair manual covering all aspects of the vehicle for maintenance and repair.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, air-cooled

Displacement:

Bore X Stroke:

39.0 mm x 41.5 mm

Compression Ratio:

9.5:1

Valves Per Cylinder:

Performance

Horsepower:

Estimated 3.5 - 4.0 HP (specific figures not readily published for youth models)

Torque:

Not commonly published for this class of ATV

Fuel System

Carburetor Model:

Mikuni VM10-1

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

1.6 L (0.4 US gal)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive System:

Chain drive, 2WD

Features

Clutch Type:

Automatic centrifugal clutch

📐 Dimensions

Exterior

Overall Length:

1,335 mm (52.6 in)

Overall Width:

770 mm (30.3 in)

Overall Height:

860 mm (33.9 in)

Wheelbase:

905 mm (35.6 in)

Ground Clearance:

80 mm (3.1 in)

Weights

Curb Weight:

74 kg (163 lbs)

Gross Vehicle Weight Rating:

Not specified for youth models

🛡️ Safety Features

Ratings

Safety Features Standard:

Tether cord kill switch, speed limiter screw, handlebar pad, enclosed footwells.

Active Features

Braking System Type:

Front: Drum brake, Rear: Drum brake

Passive Features

Lighting:

Single Halogen headlight, Red tail light/stoplight

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic youth ATV, no electronic infotainment features)

Driver Assistance

Assistance Features:

Tether cord kill switch, speed limiter adjustment screw for parental control.

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km or 12 months (refer to manual for specific intervals)

Spark Plug Inspection Replacement:

Every 6 months or 1,000 km

Drive Chain Lubrication Adjustment:

Every 500 km or as needed

Air Filter Cleaning:

Every 6 months or 1,000 km

Gear Oil Change:

Every 12 months or 2,000 km (refer to manual)

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SE, SF or SG

Engine Oil Capacity:

0.8 L (0.85 US qt) without filter change; 0.9 L (0.95 US qt) with filter change

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Wear Items:

Brake pads, tires, drive chain and sprockets, battery

Potential Problems:

Carburetor gumming if not run regularly, CVT belt wear, ignition coil issues (less common)

📚 Vehicle History

Brand Heritage

Heritage:

Suzuki has a long history in powersports, particularly with its range of motorcycles and ATVs, known for reliability and performance.

Model Evolution

Evolution:

The LT-Z50 was introduced as Suzuki's entry-level youth ATV, building on their experience with larger sport ATVs like the popular LT-Z400. It was designed to be user-friendly and safe for younger riders.

Production

Production Era:

Mid-2000s, with subsequent model year updates but the core design remained consistent.

🏆 Awards & Recognition

Recognitions

Awards:

No specific industry awards widely documented for this particular youth model; recognized as a solid entry-level option.