Kawasaki Brute Force 750 KVF750 2005-2007 ATV Service Repair Manual
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The Kawasaki Brute Force 750 4x4i, model code KVF750, represents a significant offering in the high-performance all-terrain vehicle segment. Produced for the model years 2005, 2006, and 2007, this ATV...
The Kawasaki Brute Force 750 4x4i, model code KVF750, represents a significant offering in the high-performance all-terrain vehicle segment. Produced for the model years 2005, 2006, and 2007, this ATV is engineered with a powerful 750cc V-twin engine, a robust 4x4 drivetrain, and an independent suspension system, all designed to tackle demanding off-road conditions. Its utility is further enhanced by substantial rack capacities and a considerable towing capacity, making it suitable for both recreational riding and demanding utility tasks. The Brute Force is known for its strong performance and durable construction, positioning it as a capable competitor in its class.
This comprehensive Service Repair Manual provides detailed guidance for the maintenance, diagnosis, and repair of the Kawasaki Brute Force 750 4x4i. Covering a wide array of systems including the engine, drivetrain, chassis, suspension, and electrical components, this manual offers clear, step-by-step instructions and essential technical specifications. It is an invaluable resource for owners, mechanics, and technicians seeking to perform preventative maintenance, scheduled servicing, or more complex repair and rebuild procedures, ensuring the optimal performance and longevity of the vehicle.
2WD/4WD selector with Electric Front Differential Lock
Features
Gear Reduction:
High and Low range, plus Reverse
Transmission Fluid
Fluid Type:
Kawasaki Genuine GEAR OIL (GL-3 or GL-4 equivalent, e.g., 75W-90) or KAWASAKI 4-STROKE ENGINE OIL API SG/SH SAE 10W-40 for engine oil/transmission lubrication. (Crucial to confirm specific sections for transmission and engine oil requirements.)
📐 Dimensions
Exterior
Length:
86.0 in. (2,185 mm)
Width:
46.5 in. (1,180 mm)
Height:
49.4 in. (1,255 mm)
Wheelbase:
50.9 in. (1,295 mm)
Weights
Curb Weight:
672.4 lbs (305 kg)
Towing Capacity:
1,250 lbs (567 kg)
Rack Capacity Front:
110 lbs (50 kg)
Rack Capacity Rear:
331 lbs (150 kg)
🛡️ Safety Features
Ratings
Atv Category Safety:
ATVs are inherently higher risk; rider education and protective gear are paramount. No specific crash ratings like automobiles.
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed brake lines.
Differential Lock:
Electric Front Differential Lock for enhanced traction in demanding conditions.
Passive Features
Frame Construction:
Reinforced steel frame designed for rugged use.
💡 Technology Features
Infotainment
Features:
Basic analog/digital dashboard display for speed, RPM, fuel level, gear indicator, 2WD/4WD status, engine temp, and warning lights. No advanced infotainment system.
Driver Assistance
Features:
Limited; primarily focused on mechanical systems like electric differential lock and shaft drive.
Connectivity
Features:
No modern connectivity features like Bluetooth or USB ports.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 600 miles or 6 months (refer to manual for specific recommendations and conditions)
Air Filter Cleaning/Replacement:
Every 300 miles or 3 months, or more frequently in dusty conditions.
Spark Plug Inspection/Replacement:
Refer to manual, typically around 3,000-6,000 miles or annually.
Fluid Specifications
Engine Oil Capacity:
Refer to manual (typically around 2.6 quarts / 2.4 liters with filter change)
Coolant Capacity:
Refer to manual (typically around 3.0 quarts / 2.8 liters)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification)
Voltage regulator/rectifier failures have been reported on some models.
Fuel System Considerations:
Fuel pump or injector clogging can occur with poor fuel quality or prolonged storage without fuel stabilizer.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Kawasaki Heavy Industries, Ltd. is a Japanese multinational corporation known for a wide range of products, including motorcycles, ATVs, jet skis, trains, and aerospace components. They have a long-standing reputation for engineering and performance in the powersports industry.
Model Evolution
Brute Force Lineage:
The Brute Force line was introduced to compete in the high-performance utility ATV segment. The 750 V-twin engine represented a significant step up in power and torque for Kawasaki's ATV offerings.
Production
Manufacturing Location:
Typically manufactured in Lincoln, Nebraska, USA, and/or Japan.
🏆 Awards & Recognition
Recognitions
Industry Perception:
Generally well-regarded for its powerful V-twin engine and robust chassis. Often praised for its off-road capability and utility.
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