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    Mercury Montego 2005-2007 Service Repair Workshop Manual

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    This manual covers the Mercury Montego for the 2005, 2006, and 2007 model years. Built on the Ford CD3 Platform, the Montego was offered as a 4-door sedan and a...
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    This manual covers the Mercury Montego for the 2005, 2006, and 2007 model years. Built on the Ford CD3 Platform, the Montego was offered as a 4-door sedan and a 5-door wagon, sharing engineering with models derived from the Volvo S80 chassis. It was equipped with either a 3.0L Duratec V6 engine or an optional 3.5L Duratec V6, paired with a 6-speed automatic transaxle, though a 5-speed manual was also available. The Montego emphasized upscale styling and comfort within Mercury's brand heritage, achieving consistent 5-star NHTSA safety ratings for frontal and side impacts, and came standard with features like Anti-lock Braking System and Traction Control. This comprehensive workshop service repair manual provides detailed information for the maintenance, repair, and diagnostics of your Mercury Montego. It covers all major systems, including engine mechanical and electrical components, fuel, emission control, drivetrain, suspension, steering, brakes, body, interior, exterior, and HVAC systems. The manual includes step-by-step instructions, diagrams, illustrations, and wiring schematics, offering dealer-level service procedures for a complete overhaul. It is designed to assist DIY enthusiasts, independent repair shops, and dealership technicians in performing accurate and efficient repairs, ensuring the longevity and optimal performance of the vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Mercury
    Model:
    Montego
    Years Covered:
    2005, 2006, 2007
    Generation
    Generation Code:
    LN116
    Codes
    Platform:
    Ford CD3 Platform
    👋 Introduction
    Market Position
    Target Audience:
    DIY Enthusiasts, Independent Repair Shops, Dealership Technicians
    Competitive Analysis
    Value Proposition:
    Provides same information as official dealer manuals, enabling cost savings on repairs and maintenance.
    Key Features
    Content Quality:
    Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
    Accuracy:
    Vehicle-specific, not generic; exact same data used by authorized service departments.
    Completeness:
    Complete and intact, without missing or corrupt parts/pages.
    📋 Manual Details
    Coverage Areas
    Scope:
    Comprehensive Service, Repair, and Diagnostics
    Page Count
    Estimated Pages:
    High (typically 2000+ pages for full service manuals of this era, exact count not provided but implied by depth of coverage)
    Manual Type
    Type:
    Workshop Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Full Overhaul, Maintenance, Diagnostics, Timing, Cooling
    Engine Electrical:
    Ignition, Starting, Charging, Sensors, ECUs, Wiring Schematics
    Emission Control:
    EGR, EVAP, Catalytic Converter, Diagnosis and Repair
    Fuel System:
    Fuel Injection, Pump, Injectors, Lines, Pressure Regulator, Diagnosis
    Clutch System:
    Clutch Assembly, Hydraulic System, Release Bearing, Adjustment
    Manual Transaxle:
    Internal Components, Gears, Bearings, Seals, Shifter Mechanism, Lubrication
    Automatic Transaxle:
    Internal Components, Valve Body, Torque Converter, Shift Control, Cooler Lines, Diagnosis
    Driveshaft Axle:
    CV Axles, Joints, Driveshaft U-joints (if applicable), Differential
    Suspension System:
    Front and Rear Struts/Shocks, Control Arms, Bushings, Springs, Alignment
    Steering System:
    Power Steering Pump, Rack and Pinion, Tie Rods, Column, Diagnosis
    Restraint System:
    Airbags, Seatbelts, SRS Module, Pre-tensioners, Diagnostics
    Brake System:
    Front and Rear Brakes (Discs/Drums), ABS, Calipers, Rotors, Pads, Fluid Flushing
    Body Interior Exterior:
    Body Panels, Doors, Hood, Trunk, Bumpers, Trim, Upholstery, Glass
    Body Electrical:
    Lighting, Wipers, Power Windows/Locks, Mirrors, Horn, Switches, Body Control Modules
    HVAC:
    Air Conditioning Compressor, Evaporator, Heater Core, Blower Motor, Controls, Refrigerant System
    Procedures Included
    Maintenance:
    Oil Changes, Filter Replacements, Fluid Top-offs, Spark Plugs, Belts
    Troubleshooting:
    Diagnostic Flowcharts, Symptom-Based Diagnosis, Fault Code Interpretation
    Repair:
    Component Replacement, Reassembly, Adjustment, Calibration
    Diagnostics:
    Electrical System Testing, Sensor Readings, Actuator Testing
    Wiring Schematics:
    Comprehensive Diagrams for all Electrical Systems
    Technical Depth
    Depth:
    Dealer-Level Service and Repair Procedures, Complete Overhauls
    📊 Manual Specifications
    File Format
    Compatibility:
    Windows and Mac OS
    Print Quality
    Printability:
    Fully Printable Pages
    Binding Type
    Binding:
    Digital (PDF)
    Paper Type
    Digital Enhancements:
    Searchable Text, Hyperlinked Sections (common in good PDFs)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Options:
    3.0L Duratec 30 V6, 3.5L Duratec 35 V6 (Note: 3.5L was optional on some trims, 3.0L was standard on others. Manual likely covers both).
    Performance
    3.0L Duratec Hp:
    Approx. 204-224 hp (depending on specific application/year)
    3.0L Duratec Torque:
    Approx. 200-218 lb-ft (depending on specific application/year)
    3.5L Duratec Hp:
    Approx. 265 hp
    3.5L Duratec Torque:
    Approx. 253 lb-ft
    Fuel System
    Injection Type:
    Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
    🔧 Transmission
    Standard
    Standard Transmission:
    6-Speed Automatic Transaxle (e.g., 6F50)
    Optional
    Optional Transmission:
    5-Speed Manual Transaxle (less common, primarily for specific trims or export markets, but potentially covered if offered)
    Features
    Automatic Features:
    Sequential SportShift (manual mode), electronic control
    📐 Dimensions
    Exterior
    Body Styles:
    4-Door Sedan, 5-Door Wagon (MGM/MVS)
    Wheelbase:
    Approx. 112.2 inches (2850 mm)
    Length:
    Approx. 197.8 - 200.9 inches (5024 - 5095 mm) (depending on body style)
    Weights
    Curb Weight:
    Approx. 3500 - 3800 lbs (1588 - 1724 kg) (depending on engine and trim)
    🛡️ Safety Features
    Ratings
    NHTSA Front Impact:
    5-Star (Driver and Passenger)
    NHTSA Side Impact:
    5-Star (Front and Rear Passenger)
    Active Features
    ABS:
    Standard Anti-lock Braking System
    Traction Control:
    Standard Traction Control System (TCS)
    Passive Features
    Airbags:
    Frontal, Side Curtain, and Front-Seat Side Airbags (Standard on most trims)
    💡 Technology Features
    Infotainment
    Audio Options:
    Premium Audio Systems, CD Player, Satellite Radio (SiriusXM ready)
    Driver Assistance
    Cruise Control:
    Standard Electronic Cruise Control
    Connectivity
    Keyless Entry:
    Standard Remote Keyless Entry
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically 5,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for exact specifications)
    Spark Plug Replacement:
    Approx. 100,000 miles for iridium-tipped plugs (Duratec engines)
    Transmission Fluid Change:
    Varies by driving conditions, often recommended around 60,000-100,000 miles for automatic transmissions (check manual)
    Fluid Specifications
    Engine Oil Type:
    SAE 5W-20 (preferred) or 5W-30, meeting Ford specification WSS-M2C153-H or equivalent (check manual)
    Coolant Type:
    Premium Long Life Antifreeze/Coolant (Red) or equivalent, meeting Ford specification WSS-M97B44-D
    Brake Fluid Type:
    DOT 3 or DOT 4 (check manual)
    Transmission Fluid Type Auto:
    MERCON LV (for 6-speed automatic)
    Known Issues
    Common Complaints:
    Transmission shift solenoid issues, ignition coil failures, power steering pump leaks, occasional HVAC blend door actuator problems.
    📚 Vehicle History
    Brand Heritage
    Mercury Legacy:
    Part of Ford's mid-range brand, known for upscale styling and comfort compared to Ford counterparts.
    Model Evolution
    Montego Lineage:
    Revived nameplate, shared platform with Ford Five Hundred and Freestyle, based on Volvo S80 chassis.
    Production
    Production Period:
    2005-2007 (short-lived generation before Mercury's discontinuation)
    Manufacturing Plant:
    Chicago Assembly Plant, Illinois, USA
    🏆 Awards & Recognition
    Recognitions
    Safety Awards:
    Consistent 5-Star NHTSA safety ratings for the model years covered.
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