Gilera SMT RCR50 2005-2009 Service Manual

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Typ: Motorcycle

Anbieter:

Art.-Nr: 49625

Stichworte: 2005 2006 2007 2008 2009 Gilera Motorcycle Motorcycles RCR50 SMT

Produktvarianten

Beschreibung

Welcome to the comprehensive service manual for the SMT RCR50, covering model years 2005 through 2009. This Supermoto/Enduro Moped is celebrated for its agile handling, sporty styling, and lightweight construction, making it an excellent choice for urban commuting and light off-road adventures. As an entry-level performance 50cc light motorcycle, the SMT RCR50 embodies a heritage of Italian engineering and a pedigree in performance-oriented vehicles. Its design prioritizes rider engagement and capability, positioning it as a competitive option within its class. This factory service repair workshop manual provides comprehensive coverage for all aspects of the SMT RCR50. Inside, you will find detailed information on engine, electrical systems, cooling, braking, suspension, and chassis maintenance and repair. The manual includes essential procedures such as diagnostic steps, engine overhaul, carburetor service, pre-delivery inspections, and troubleshooting guides for common issues. It is designed to empower owners and technicians alike, offering the factory-level diagnostic and repair data necessary for optimal upkeep, performance, and longevity of your SMT RCR50.

🏷️ Basic Information

Identification

Make:

Gilera

Model:

SMT RCR50

Years Covered:

2005, 2006, 2007, 2008, 2009

Vehicle Type:

Supermoto/Enduro Moped

Codes

Manual Product Code:

GIL-SMT-RCR50-2005-2009-SM-PDF

👋 Introduction

Market Position

Market Segment:

Entry-level performance 50cc light motorcycle (moped/supermoto)

Competitive Analysis

Competitors:

Derbi Senda, Aprilia SX50, Rieju MRT50, Yamaha DT50

Key Features

Vehicle Focus:

Agile handling, sporty styling, lightweight construction, suitable for urban commuting and light off-road use

Manual Value Proposition

Manual Purpose:

Empower owners and technicians with factory-level diagnostic and repair data for optimal vehicle upkeep and performance.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive Service, Repair, and Maintenance

Page Count

Page Count:

Manual Type

Manual Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems:

Engine, Electrical System, Power Supply, Cooling System, Braking System, Suspensions, Chassis, Bodywork, Maintenance, Troubleshooting, Special Tools

Electrical System Details:

Detailed wiring diagrams, component identification, troubleshooting for lighting, ignition, starting system, and indicators.

Chassis Details:

Frame, swingarm, wheel bearings, steering head bearings, mounting points.

Suspension Details:

Front telescopic forks (specifications, seal replacement, oil levels/types), rear monoshock (adjustment, overhaul).

Braking System Details:

Hydraulic system diagnostics, caliper overhaul, master cylinder service, pad replacement, bleeding procedures.

Procedures Included

Procedures:

Diagnostic procedures, repair procedures, maintenance schedules, pre-delivery inspections, troubleshooting guides, wiring diagram interpretation

Engine Overhaul:

Complete engine disassembly, inspection, component replacement (piston, rings, bearings, seals), reassembly, and tuning.

Carburetor Service:

Disassembly, cleaning, reassembly, jetting adjustments, float height setting, idle speed adjustment.

Pre Delivery:

Comprehensive pre-delivery inspection checklist and procedures for ensuring the vehicle is ready for customer use.

Technical Depth

Depth:

Detailed diagnostic information, component-level repair instructions, torque specifications, clearances, electrical system schematics

Diagnostic Tools:

Highlights special tools required for specific repairs and diagnostics.

Torque Specifications:

Detailed torque values for critical fasteners throughout the motorcycle.

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Reader Requirement:

Adobe PDF Reader

Print Quality

Print Quality:

High-resolution, suitable for printing detailed diagrams and text

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 2-stroke, single-cylinder

Engine Displacement:

49.7 cc

Bore X Stroke:

39.5 mm x 40 mm (typical for AM6 based engines)

Performance

Horsepower:

Approximately 8-10 HP (stock, depending on specific market regulations)

Torque:

Estimated 5-7 Nm (stock)

Fuel System

Fuel Delivery:

Carburetor (e.g., Dell'Orto PHVA 17.5)

Fuel Type:

Unleaded Gasoline (Octane rating specified in manual)

Ignition System

Ignition Type:

Electronic Ignition (CDI)

Cooling System

Cooling Method:

Liquid-cooled

Engine From Vehicle

Engine Removal Procedure:

Detailed step-by-step instructions for engine removal and reinstallation

🔧 Transmission

Standard

Transmission Type:

6-speed Manual

Features

Clutch Type:

Wet multi-plate clutch

Fluid Specifications

Transmission Oil Type:

Specific gear oil/transmission fluid as per Gilera's recommendation (e.g., SAE 80W/90)

📐 Dimensions

Exterior

Dimensions Overall:

Refer to manual for precise dimensions (typical for this class: Length ~2000mm, Width ~750mm, Height ~1100mm)

Weights

Dry Weight:

Approximately 90-100 kg

Max Load Capacity:

Refer to manual (typically around 100-120 kg including rider and cargo)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Moped category typically not subject to stringent crash ratings like cars)

Active Features

Braking System Front:

Hydraulic Disc Brake (e.g., 260mm diameter, 2-piston caliper)

Braking System Rear:

Hydraulic Disc Brake (e.g., 220mm diameter, 1-piston caliper)

Passive Features

Lighting:

Headlight, Taillight, Brake Light, Turn Signals (covered in electrical section)

💡 Technology Features

Infotainment

Instrumentation:

Analog/Digital Speedometer, Tachometer, Odometer, Fuel Gauge (if equipped), Neutral Indicator, Turn Signal Indicators.

Driver Assistance

Driver Assistance Features:

N/A (basic motorcycle technology)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time interval (typical for 2-stroke: regular checks)

Spark Plug Replacement:

Refer to manual (typical: 3,000-6,000 km or as needed)

Air Filter Cleaning:

Refer to manual (frequent checks, cleaning/replacement as per conditions)

Fluid Specifications

Coolant Type:

Ethylene glycol based antifreeze coolant (specific mixture ratio provided in manual)

Brake Fluid Type:

DOT 4 or specified alternative (refer to manual)

2-Stroke Oil Type:

High-quality 2-stroke oil suitable for liquid-cooled engines (e.g., JASO FD or API TC rated)

Known Issues

Common Wear Items:

Clutch wear, piston ring wear, carburetor jetting adjustments, exhaust system carbon build-up, electrical connections

Troubleshooting

Troubleshooting Coverage:

Covers common starting issues, running problems, electrical faults, and performance anomalies specific to the Gilera SMT/RCR50 platform.

📚 Vehicle History

Brand Heritage

Brand Origin:

Gilera is an Italian manufacturer with a long history in motorcycle production, particularly known for performance and racing pedigree.

Model Evolution

Model Lineage:

The SMT/RCR models represent Gilera's offering in the competitive 50cc supermoto and enduro segment, often utilizing proven engine platforms like the Minarelli AM6.

Production

Manufacturing Location:

Likely Italy or Spain (under Piaggio Group umbrella)