Yamaha Raptor 700 2005-2009 Service Repair Workshop Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

23 people are viewing this right now

Typ: Atv

Anbieter:

Art.-Nr: 92662

Stichworte: 2005 2006 2007 2008 2009 ATV Powersports Raptor 700 Raptor Models Yamaha

Produktvarianten

Beschreibung

This manual covers the Raptor 700, a high-performance sport ATV, including Standard and SE models from the 2005 through 2009 production years. Renowned for its powerful 686cc fuel-injected engine, lightweight aluminum frame, and long-travel suspension, the Raptor 700 is engineered for agility, robust power delivery, and exceptional handling across demanding off-road terrains. Its design prioritizes performance and rider control, making it a benchmark in the sport ATV segment and a popular choice for enthusiasts and racers alike. This comprehensive service repair workshop manual provides detailed guidance for all aspects of maintaining and repairing your Raptor 700. It encompasses routine maintenance procedures, in-depth troubleshooting guides, complete engine and transmission disassembly/reassembly instructions, and coverage of all major systems, including fuel, ignition, cooling, brakes, suspension, and electrical components. With clear step-by-step instructions, technical specifications, and detailed wiring diagrams, this manual is an essential resource for owners and technicians seeking to ensure the optimal performance, reliability, and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Raptor 700

Model Variant:

Standard/SE

Vehicle Type:

ATV (All-Terrain Vehicle)

Generation

Generation:

1st Generation

Codes

Chassis Code:

Various (e.g., YFM700)

👋 Introduction

Market Position

Market Segment:

High-performance sport ATV

Target Audience:

Sport ATV enthusiasts, recreational riders, off-road racers, mechanics

Competitive Analysis

Key Competitors:

Honda TRX450R, Suzuki LT-R450, Polaris Outlaw 500/525

Key Features

Engine Technology:

Yamaha's fuel-injected, liquid-cooled, DOHC, 4-valve, 4-stroke engine

Chassis Design:

Lightweight and durable aluminum frame, long-travel suspension

Performance Focus:

Designed for agility, power, and handling in demanding off-road conditions

Manual Value Proposition

Benefit:

Enables owners and technicians to perform all necessary maintenance and repairs, ensuring optimal performance and longevity of the vehicle

📋 Manual Details

Coverage Areas

Years Covered:

2005, 2006, 2007, 2008, 2009

Regions Covered:

Global (assuming North American specifications are primary)

Page Count

Estimated Page Count:

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of engine components (cylinder, piston, crankshaft, camshaft, valve train, etc.)

Fuel System:

Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), carburetor (if applicable to early models), fuel tank, lines, and filters

Ignition System:

CDI unit, ignition coil, spark plug, wiring diagrams

Cooling System:

Radiator, fan, water pump, thermostat, coolant passages, hoses

Transmission Drivetrain:

Clutch, gearbox, final drive, driveshafts, differential (if applicable), chain and sprockets

Brakes:

Front and rear brake systems (calipers, rotors, master cylinders, brake lines, fluid, parking brake)

Suspension:

Front and rear suspension components (shocks, springs, A-arms, linkages, bushings), steering system (handlebars, steering stem, tie rods)

Electrical System:

Battery, charging system (stator, rectifier/regulator), starter motor, lighting, instrumentation, wiring harnesses, fuses, relays

Body Chassis:

Frame, body panels, fenders, plastics, seat, grab bars, footwells

Wheels Tires:

Wheel specifications, tire pressures, mounting procedures

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, air filter cleaning/replacement, brake fluid changes, coolant flushes

Troubleshooting:

Diagnostic procedures for common problems, fault codes (if applicable), electrical diagnostics

Repair Procedures:

Step-by-step guides for all major mechanical and electrical component repairs

Disassembly Reassembly:

Detailed instructions for taking apart and putting back together all major systems

Technical Data Specifications:

Torque specifications, clearances, fluid capacities, electrical resistance values

Wiring Diagrams:

Comprehensive electrical schematics for all model years and configurations

Special Tools:

Identification and usage of Yamaha-specific or recommended tools

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine rebuilds and advanced electrical diagnostics)

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Printable:

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

Completeness

Completeness:

Full workshop manual, covering all aspects of service and repair

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Liquid-cooled, DOHC, 4-valve, Single-cylinder

Displacement:

686 cc

Bore X Stroke:

100.0 mm x 83.0 mm

Compression Ratio:

9.0:1 (typical)

Fuel Delivery:

Fuel Injection (YFI) with 44mm throttle body

Ignition:

Digital CDI

Starter:

Electric

Lubrication:

Wet sump with oil cooler

Performance

Horsepower:

Approximately 45-50 HP (crankshaft, estimated)

Torque:

Approximately 40-45 lb-ft (crankshaft, estimated)

Fuel System

Fuel Type:

Unleaded gasoline, minimum 87 octane

Fuel Tank Capacity:

2.4 gallons (9 liters)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with Reverse

Clutch Type:

Wet, multiple-disc

Final Drive:

O-ring sealed chain, Drive Sprocket, Driven Sprocket

Features

Gear Ratios:

Detailed in manual (e.g., 1st: 2.714, 2nd: 1.750, 3rd: 1.333, 4th: 1.125, 5th: 0.917)

Transmission Oil Type:

Yamaha Motorcycle Gear Oil 10W-30 or equivalent SAE 10W-30 API SE type motor oil

Transmission Oil Capacity:

Approx. 0.90 liters (0.95 US qt)

📐 Dimensions

Exterior

Length:

70.3 inches (1785 mm)

Width:

43.5 inches (1105 mm)

Height:

44.3 inches (1125 mm)

Wheelbase:

50.0 inches (1270 mm)

Ground Clearance:

10.1 inches (257 mm)

Weights

Dry Weight:

421 lbs (191 kg)

Curb Weight:

Approx. 452 lbs (205 kg) with all necessary fluids

Towing Capacity:

N/A (not designed or rated for towing)

Wheels Tires

Front Tire Size:

AT22x7-10

Rear Tire Size:

AT20x10-9

Front Wheel Type:

Aluminum alloy

Rear Wheel Type:

Aluminum alloy

Suspension Travel

Front Suspension Travel:

9.1 inches (231 mm)

Rear Suspension Travel:

10.1 inches (257 mm)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (ATVs are not subject to automotive crash testing standards)

Active Features

Braking System:

Hydraulic disc brakes front and rear

Parking Brake:

Engine Braking:

Utilizes engine compression for downhill control

Passive Features

Operator Presence:

Thumb throttle with safety interlock

Kill Switch:

Engine stop switch on handlebars

Chain Guard:

💡 Technology Features

Infotainment

Instrumentation:

Digital LCD meter (speedometer, odometer, trip meter, clock, diagnostic indicators).

Driver Assistance

Throttle Control:

Ergonomic thumb throttle design for precise control.

Connectivity

Diagnostic Ports:

Diagnostic connectors for accessing engine data and fault codes (covered in manual).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km (600 miles) or 6 months, whichever comes first. Also after every 100 hours of operation.

Oil Filter Replacement:

At every engine oil change.

Air Filter Cleaning:

Every 300 km (200 miles) or 20 hours. Replace if necessary.

Spark Plug Inspection/Replacement:

Inspect every 1000 km (600 miles) or 6 months. Replace as needed.

Chain Lubrication/Adjustment:

Lubricate every 300 km (200 miles) or 20 hours. Adjust chain slack as needed (refer to manual for specific slack measurement).

Brake Fluid Change:

Every 2 years or as needed based on inspection.

Coolant Flush:

Every 2 years or 3000 km (1800 miles).

Fluid Specifications

Engine Oil Type:

Yamaha Genuine Motor Oil 10W-40 API SG or higher, JASO Standard MA

Engine Oil Capacity:

Approx. 2.10 liters (2.22 US qt) without filter change; 2.30 liters (2.43 US qt) with filter change

Coolant Type:

High-quality ethylene glycol based coolant with antifreeze protection: 50% mixture with deionized water.

Brake Fluid Type:

SAE J1703 or FMVSS 116 DOT 3

Known Issues

Common Wear Items:

Front A-arm bushings, tie rod ends, wheel bearings, brake pads, chain and sprockets, rear shock absorber.

Engine Performance:

Some users report a need for ECU remapping or aftermarket performance modifications to optimize power delivery. Ensure proper maintenance of the fuel injection system.

Electrical:

Occasional issues with rectifier/regulator failures or battery charging system components, especially under heavy use.

Suspension:

Standard suspension may require adjustment or upgrades for aggressive riding or heavier riders. Shock seals can wear over time.

📚 Vehicle History

Brand Heritage

Brand Focus:

Yamaha Corporation is a Japanese multinational corporation known for its wide range of products, including motorcycles, musical instruments, and powersports vehicles. Yamaha has a strong reputation for innovation and performance in the powersports industry.

Model Evolution

Raptor Lineage:

The Raptor 700 is the successor to the highly popular Raptor 660. It was introduced to offer increased performance, broader usability, and modern features like fuel injection.

Key Upgrades From 660:

Larger 686cc engine, fuel injection, lighter aluminum frame, longer travel suspension, electric start.

Introduction Year:

2006 model year (introduced late 2005)

Production

Manufacturing Location:

Japan (primarily)

Production Timeline For Manual:

Covers the initial production run of the Raptor 700 from its introduction through the 2009 model year.

🏆 Awards & Recognition

Recognitions

Industry Perception:

Widely regarded as one of the benchmark sport ATVs of its era, praised for its powerful engine and balanced chassis.

Ratings

Performance Reviews:

Consistently received high marks from ATV magazines and enthusiasts for its handling, power, and reliability.