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Alfa Romeo BRERA Service Repair Manual 2005-2010

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The Alfa Romeo Brera, produced between 2005 and 2010, represents a striking Italian design coupled with engaging driving dynamics, targeting enthusiast drivers who seek style and performance. Built on the...
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Alfa Romeo BRERA Service Repair Manual 2005-2010
The Alfa Romeo Brera, produced between 2005 and 2010, represents a striking Italian design coupled with engaging driving dynamics, targeting enthusiast drivers who seek style and performance. Built on the GM/Fiat Premium platform, this compact executive sports coupe was designed by David Giugiaro of Italdesign Giugiaro and is renowned for its distinctive aesthetic and premium materials. Available with a range of powerful diesel and naturally aspirated petrol engines, including the 1.9 JTDm, 2.2 JTS, and a 3.2 V6 JTS, and featuring options like Q4 All-Wheel Drive, the Brera offers a compelling blend of performance and Italian flair, earning accolades for its design. This comprehensive workshop service repair manual in English provides in-depth coverage for the Alfa Romeo Brera (2005-2010). It details service, repair, maintenance, diagnostics, overhaul, and restoration procedures across all major vehicle systems, including powertrain, drivetrain, chassis, and electrical components, as well as body and interior aspects. With extensive troubleshooting guides, fault code interpretation, and detailed technical specifications, this manual serves as an essential resource for owners, mechanics, and technicians to ensure the proper upkeep, maintenance, and repair of the vehicle, ensuring its longevity and optimal performance.
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
Brera
Years Covered:
2005-2010
Codes
Platform:
GM/Fiat Premium
👋 Introduction
Market Position
Segment:
Compact Executive Sports Coupe
Competitive Analysis
Competitors:
Audi A5, BMW 3 Series Coupe, Mercedes-Benz CLK, Peugeot RCZ (later competitor)
Key Features
Design Philosophy:
Striking Italian design, premium materials, engaging driving dynamics
Target Audience:
Enthusiast drivers seeking style, performance, and a premium driving experience
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Diagnostics, Overhaul, Restoration
Page Count
Estimated Pages:
High (estimated 1000+ pages based on typical comprehensive service manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals (all variants), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system
Drivetrain:
Transmission (manual & automatic), Clutch, Driveshafts, Axles, Differential
Chassis:
Suspension (front & rear), Steering system, Brakes (hydraulic, ABS, EBD), Wheels & Tires
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting systems, Instrument cluster, Audio system, Climate control electronics, Wiring diagrams, Fuses & Relays
Body And Interior:
Body panels, Doors, Hood, Trunk, Bumpers, Glass, Interior trim, Seats, Safety restraints (Airbags, Seatbelts)
Comfort And Convenience:
Climate control system (manual and dual-zone automatic), Power windows, Central locking, Cruise control, Keyless entry/start (optional).
Procedures Included
Maintenance:
Scheduled maintenance, Oil changes, Filter replacements, Spark plug replacement, Fluid checks and top-ups
Diagnostics:
OBD-II diagnostics, Fault code interpretation, Component testing, Troubleshooting guides
Repair And Rebuild:
Engine overhaul, Transmission repair, Brake system overhaul, Suspension component replacement, Electrical component repair, Body panel repair
Installation:
Component replacement procedures, Accessory installation guidelines
Troubleshooting:
Comprehensive troubleshooting flowcharts and diagnostic procedures for common and uncommon faults.
Technical Depth
Depth:
Comprehensive (A-Z coverage for all repair and maintenance procedures, including detailed diagnostics and specifications)
Diagrams And Illustrations:
Highly detailed, printable diagrams and illustrations for all repair procedures.
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Print Quality
Printable:
Yes, all pages are printable on demand
Binding Type
Binding:
Digital (No physical binding)
Paper Type
Digital Medium:
Digital file for viewing on PC/MAC and tablets
⚙️ Engine Specifications
Primary Engine
Variant 1 Engine:
1.9 JTDm (16v) Diesel
Variant 1 Displacement:
1910 cc
Variant 1 Power:
150 PS (110 kW; 148 hp) @ 4000 rpm
Variant 1 Torque:
305 Nm (225 lb-ft) @ 2000 rpm
Variant 2 Engine:
2.2 JTDm (16v) Diesel
Variant 2 Displacement:
2198 cc
Variant 2 Power:
185 PS (136 kW; 182 hp) @ 3750 rpm
Variant 2 Torque:
400 Nm (295 lb-ft) @ 1500 rpm
Variant 3 Engine:
2.4 JTDm (20v) Diesel
Variant 3 Displacement:
2387 cc
Variant 3 Power:
200 PS (147 kW; 197 hp) @ 4000 rpm
Variant 3 Torque:
400 Nm (295 lb-ft) @ 1500 rpm
Variant 4 Engine:
2.2 JTS (Naturally Aspirated Petrol)
Variant 4 Displacement:
2198 cc
Variant 4 Power:
185 PS (136 kW; 182 hp) @ 6500 rpm
Variant 4 Torque:
230 Nm (170 lb-ft) @ 4500 rpm
Variant 5 Engine:
3.2 V6 JTS (Naturally Aspirated Petrol)
Variant 5 Displacement:
3197 cc
Variant 5 Power:
260 PS (191 kW; 256 hp) @ 6200 rpm
Variant 5 Torque:
320 Nm (236 lb-ft) @ 4500 rpm
Performance
Acceleration 0 60 Mph 3.2 V6:
Approx. 6.7 seconds
Fuel System
Diesel Injection:
Common Rail Direct Injection (JTDm)
Petrol Injection:
Multi-Point Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Options:
6-speed Manual, 6-speed Automatic (Q-Tronic)
Optional
All Wheel Drive:
Q4 All-Wheel Drive (standard on 3.2 V6, optional on some diesel variants)
Features
Torque Sensing AWD:
Yes (Q4 system)
📐 Dimensions
Exterior
Length:
4485 mm (176.6 in)
Width:
1830 mm (72.0 in)
Height:
1372 mm (54.0 in)
Wheelbase:
2630 mm (103.5 in)
Weights
Curb Weight Approx:
1550 kg - 1750 kg (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (2006)
Active Features
Brake Assist:
Yes
Electronic Stability Control:
Yes (VDC - Vehicle Dynamic Control)
Traction Control:
Yes (ASR)
Passive Features
Airbags:
Driver, Passenger, Side, Curtain Airbags
Seatbelts:
Pre-tensioned seatbelts with load limiters
💡 Technology Features
Infotainment
Audio System:
Optional Bose premium sound system, CD player, Radio, optional navigation system.
Driver Assistance
Parking Sensors:
Optional rear parking sensors.
Connectivity
Bluetooth:
Optional Bluetooth hands-free system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 miles or 12 months (whichever comes first), consult manual for specific engine type.
Timing Belt Replacement:
Not applicable for diesel engines (timing chain). Petrol 2.2 JTS and 3.2 V6 use timing chains. Consult manual for specific interval recommendations.
Fluid Specifications
Engine Oil Petrol:
Sel/Speci Alfa Romeo Engine Oil 5W-40, SAE 0W-40 (e.g., Selenia Star Power 5W-40)
Engine Oil Diesel:
Sel/Speci Alfa Romeo Engine Oil 5W-30, SAE 0W-30 (e.g., Selenia WR Pure Energy 5W-30)
Coolant:
Paraflu Up (or equivalent OAT coolant, typically pink or red)
Brake Fluid:
DOT 4
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-80
Transmission Fluid Automatic:
Refer to specific ATF type for Q-Tronic (e.g., ATF Dexron III or equivalent)
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), EGR valve (diesel), Diesel particulate filter (DPF) issues on some diesel models, Glow plugs (diesel), Minor electrical gremlins (infrequent).
Service Tip:
Regular checking and topping up of coolant is advised due to potential minor leaks in the system over time.
📚 Vehicle History
Brand Heritage
Heritage:
Alfa Romeo is an Italian luxury car manufacturer with a rich history dating back to 1910, known for its sporty character and racing pedigree.
Model Evolution
Design Origin:
Designed by David Giugiaro of Italdesign Giugiaro, based on the Kamal concept car.
Production
Production Period:
2005-2010
Manufacturing Location:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Design Award:
Recognized for its distinctive and award-winning design.
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