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Yamaha YBR125 YBR125ED 2005-2010 Workshop Service Manual

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The YBR125, including the YBR125ED variant, is a reliable and economical commuter motorcycle produced from 2005 to 2010. Known for its durability and low running costs, this model features a...
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Yamaha YBR125 YBR125ED 2005-2010 Workshop Service ManualYamaha YBR125 YBR125ED 2005-2010 Workshop Service ManualYamaha YBR125 YBR125ED 2005-2010 Workshop Service ManualYamaha YBR125 YBR125ED 2005-2010 Workshop Service Manual
The YBR125, including the YBR125ED variant, is a reliable and economical commuter motorcycle produced from 2005 to 2010. Known for its durability and low running costs, this model features a four-stroke, SOHC, air-cooled 124 cc engine, a constant mesh 5-speed transmission, and a wet, multiple-disc clutch. Its design prioritizes practicality and accessibility, making it a popular choice for daily transportation and new riders. The heritage of engineering quality ensures consistent performance and a user-friendly experience, cementing the YBR125's reputation for dependability. This comprehensive workshop service manual provides in-depth information for the maintenance and repair of the YBR125 and YBR125ED models from 2005-2010. It covers all essential systems, including the engine, fuel, ignition, transmission, chassis, and electrical components. Within its hundreds of pages, you will find detailed periodic maintenance schedules, step-by-step repair procedures for everything from routine oil changes to complete engine overhauls, and extensive troubleshooting guides with diagnostic flowcharts and wiring diagrams. This manual is an indispensable resource for professional technicians, DIY mechanics, and owners seeking to ensure their vehicle remains in optimal condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YBR125
Model Variant:
YBR125ED
Codes
Engine Code:
Likely P531 (common for YBR125 in this era, specific code not provided)
Generation
Production Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
👋 Introduction
Market Position
Target Audience:
Professional motorcycle technicians, DIY mechanics, and owners seeking in-depth knowledge for maintenance and repair.
Value Proposition:
Provides factory-level repair and maintenance information, enabling cost savings on labor by empowering owners to perform tasks themselves.
Competitive Analysis
Manual Authority:
Written by manufacturers (Yamaha), offering the most accurate and complete information available.
Key Features
Accessibility:
Instant download provides immediate access without shipping delays or costs.
Usability:
Designed for ease of use with clear instructions and detailed diagrams.
📋 Manual Details
Coverage Areas
Vehicle Models Covered:
Yamaha YBR125, Yamaha YBR125ED
Model Years Covered:
2005-2010
Page Count
Estimated Page Count:
Hundreds of pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Primary Systems:
Engine, Fuel System, Ignition System, Lubrication System, Cooling System, Transmission, Clutch, Chassis, Suspension (Front & Rear), Braking System (Front & Rear), Electrical System, Lighting System, Instruments, Frame, Bodywork, Wheels & Tires
Procedures Included
Maintenance Procedures:
Periodic maintenance charts, oil changes, filter replacements, spark plug service, chain adjustment, brake fluid flush, coolant checks, tire pressure checks, lubrication points
Repair Procedures:
Engine overhaul (cylinder, piston, valve train, crankshaft), transmission repair, clutch replacement, carburetor cleaning/rebuilding, suspension fork overhaul, brake caliper service, electrical component troubleshooting and replacement, body panel repair/replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to complete engine and component rebuilds. Suitable for professional technicians and advanced DIY mechanics.
Diagnostic Information:
Includes detailed diagnostic procedures and troubleshooting flowcharts for electrical and mechanical systems.
Wiring Diagrams:
Comprehensive electrical wiring diagrams included, aiding in electrical system diagnostics and repairs.
📊 Manual Specifications
File Format
Printable:
Yes, full printable
Zoom Functionality:
Yes, zoom in/out capability
Searchability:
Likely searchable text content within the PDF
Print Quality
Page Quality:
High-resolution, allowing for clear viewing of diagrams and text.
Binding Type
Delivery Method:
Instant Download (no physical product)
Paper Type
Digital Format Advantage:
Print only necessary pages, avoiding damage to the original manual in messy workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
124 cc (Cubic Centimeters)
Bore X Stroke:
54.0 mm x 54.5 mm (typical for YBR125)
Compression Ratio:
9.6:1 (typical for YBR125)
Performance
Horsepower:
Approx. 10-11 PS (Pferdestärke) at around 7,500 RPM (specific to model/market, manual will confirm)
Torque:
Approx. 9.6-10 Nm at around 6,000 RPM (specific to model/market, manual will confirm)
Fuel System
Fuel Delivery:
Carburetor (specific model such as VM20 or similar, confirmed in manual)
Fuel Type:
Unleaded gasoline
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed sequential
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Approx. 2005 mm (typical for YBR125)
Overall Width:
Approx. 745 mm (typical for YBR125)
Overall Height:
Approx. 1045 mm (typical for YBR125)
Weights
Wet Weight:
Approx. 120-126 kg (depending on specific variant and fluids, manual will confirm exact)
Fuel Tank Capacity:
Approx. 13 liters (manual will confirm exact)
🛡️ Safety Features
Ratings
Safety Features General:
Designed to meet relevant motorcycle safety standards for its era. Manual provides detailed safety precautions for servicing.
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake (specifications for bore, pad material, fluid type detailed in manual)
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (bulbs types and troubleshooting in manual)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer (on some variants), fuel gauge, odometer, trip meter, indicator lights (manual details function and troubleshooting)
Driver Assistance
ABS:
No Anti-lock Braking System (ABS) typically featured on this model.
Connectivity
Charging System:
12V electrical system powered by a stator and managed by a rectifier/regulator, supporting lights and ignition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-6,000 km or 6-12 months, as specified in the manual.
Air Filter Cleaning:
Recommended at intervals of 4,000-8,000 km, depending on operating conditions.
Spark Plug Replacement:
Typically every 10,000-12,000 km, manual will specify type and gap.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent API SE, SF, SG, SH, SJ, SL or JASO MA specification) SAE 10W-40 or 20W-40 (manual to confirm exact viscosity and API/JASO rating)
Engine Oil Capacity:
Approx. 1.0 - 1.2 liters without filter change, 1.2 - 1.4 liters with filter change (manual to confirm exact)
Brake Fluid Type:
DOT 3 or DOT 4 (manual to confirm specific type)
Coolant Type:
Ethylene glycol based coolant, pre-mixed 50/50 with deionized water (manual to confirm exact type and ratio)
Known Issues
Common Wear Items:
Clutch plates, brake pads/shoes, chain and sprockets, tires, spark plug, air filter.
Carburetor Issues:
Clogging due to fuel deposits, requiring cleaning and adjustment, especially if the motorcycle sits for extended periods.
Electrical Issues:
Corroded connections, faulty stator or rectifier/regulator are potential points of failure over time, all detailed in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Yamaha Motor Company is renowned for its long history of producing reliable and innovative motorcycles across various segments.
Model Evolution
Ybr125 Introduction:
The YBR125 was introduced as an accessible and economical commuter motorcycle, popular in many global markets for its reliability and low running costs.
Production
Manufacturing Locations:
Primarily manufactured in various Yamaha plants, including those in Asia (e.g., India, Indonesia) for global distribution.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The YBR125 series is widely recognized for its durability, reliability, and cost-effectiveness as a commuter motorcycle, making it a popular choice in emerging markets and for new riders.
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