Coverage Engine Displacements:
370cc, 440cc, 500cc, 550cc, 570cc, 600cc, 700cc, 900cc
Product Type:
Service Repair Manual
Value Proposition:
Offers professional-level repair information at a fraction of the cost of shop labor.
Advantage:
Positioned as the most comprehensive manual available for the specified models and year.
User Benefit:
Empowers owners and technicians to perform all necessary maintenance and repairs, saving time and money.
Completeness Statement:
"THIS MANUAL HAS IT ALL!" - highlights the extensive nature of the documentation.
Engine Mechanics:
Comprehensive engine overhaul, component repair, and rebuilding procedures for 2-stroke engines.
Fuel System:
Carburetor tuning, cleaning, rebuilding, fuel pump service, fuel line maintenance, and fuel tank inspection.
Engine Electrical:
Ignition system diagnostics, stator and CDI unit testing, spark plug service, and troubleshooting of engine-related electrical faults.
Chassis Electrical:
Wiring diagrams, headlight, taillight, and instrument cluster service, battery maintenance, and electrical component testing.
Chassis Steering Body:
Handlebar and steering column maintenance, suspension component service, body panel removal and installation, and ski alignment.
Drivetrain Brake:
Clutch adjustment and service (Drive and Driven clutches), chain case maintenance, brake caliper service, brake pad replacement, and hydraulic system bleeding.
Track Rear Suspension:
Track inspection and adjustment, bogie wheel service, shock absorber maintenance, and rear suspension linkage lubrication.
Maintenance:
Scheduled maintenance checks, lubrication points, belt inspection and replacement, and general upkeep procedures.
Repair:
Step-by-step repair instructions for all major vehicle systems, including engine rebuilds and component replacements.
Troubleshooting:
Diagnostic procedures for common issues, electrical fault finding, and engine performance problems.
Technical Data:
Torque specifications, alignment procedures, electrical resistance values, and critical measurement data.
Depth Level:
Comprehensive (from basic maintenance to full engine and chassis rebuilds).
Visual Aids:
Includes exploded views for simplified repair and identification of parts.
Electrical Focus:
Dedicated and extensive electrical and wiring section.
Searchability:
Likely text-searchable PDF (standard for professional manuals).
Printability:
Printable entire manual or specific pages.
Recommended Binding:
3-ring binder (as suggested by vendor).
Durability During Use:
PDF format allows viewing on devices to prevent paper damage during messy repairs.
Engine Type:
2-Stroke (specific configurations vary by model within the 2005 lineup).
Typical Power Range:
Varies significantly by displacement, generally ranging from moderate horsepower (e.g., 370cc) to high performance (e.g., 700cc, 900cc).
Carburetor Configuration:
Likely Mikuni or Keihin carburetors, single or dual, depending on engine displacement and specific model. Manual covers tuning and servicing.
Oil Injection System:
Features automatic oil injection systems. Manual covers oil pump service and related components.
Cooling System Type:
Liquid-cooled and Fan-cooled systems depending on the model and engine variant.
Clutch System:
CVT (Continuously Variable Transmission) with Drive and Driven clutches. Manual covers clutch inspection, adjustment, belt replacement, and tuning.
Gearbox Features:
No manual gearbox mentioned; CVT is standard for snowmobiles of this era.
Chaincase Maintenance:
Includes service and fluid level checks for the chaincase/gearbox.
Crash Test Data:
Not applicable to snowmobiles in the same way as automobiles; safety primarily relies on rider skill and vehicle handling.
Braking System:
Hydraulic disc brake system. Manual covers brake system maintenance, bleeding, and component replacement.
Emergency Kill Switch:
Standard feature. Manual would cover its function and testing.
Instrument Cluster:
Basic instrumentation including speedometer, tachometer, odometer, engine temperature indicator, and warning lights. Manual covers servicing.
Electronic Aids:
Limited to basic electrical systems; no advanced electronic driver assistance systems like ABS or traction control typically found on 2005 snowmobiles.
Connectivity Features:
None.
Typical Intervals:
Manual would detail specific intervals for chaincase oil changes, spark plug replacement, clutch inspection, and general lubrication.
Engine Oil:
Requires specific 2-stroke snowmobile oil (e.g., synthetic blend or full synthetic). Manual would specify approved oil types and viscosity grades.
Chaincase Lubricant:
Specific gear oil or transmission fluid. Manual would provide exact part numbers and specifications (e.g., SAE 80W-90 gear oil).
Coolant:
For liquid-cooled models, requires a specific ethylene glycol-based antifreeze/coolant mixture. Manual would specify type and mix ratio.
Common Wear Items:
Drive belt wear, clutch engagement issues, and potential for carburetor gumming if not properly maintained. Manual addresses diagnosis and repair.
2005 Specific Concerns:
Manual would be the definitive source for any model-year specific issues or TSBs (Technical Service Bulletins).
Spark Plugs:
Specific spark plug types and gap settings would be detailed. Common plugs for this era include NGK or Denso.
Drive Belt Part Numbers:
Manual will list OEM part numbers for drive belts specific to each engine displacement and model variation.
Arctic Cat Legacy:
Arctic Cat has a long history in snowmobile manufacturing, known for performance and innovation in the off-road vehicle sector.
2005 Lineup Context:
The 2005 models represent a period of continued development in engine technology, chassis design, and rider comfort for Arctic Cat snowmobiles.
Manufacturing Origin:
Arctic Cat snowmobiles are primarily manufactured in Thief River Falls, Minnesota, USA.
Industry Awards:
While individual models may have received reviews or accolades, this manual is a service tool, not a consumer award. Arctic Cat snowmobiles of this era were competitive in their respective classes.
Performance Reviews:
Arctic Cat snowmobiles of the mid-2000s generally received positive reviews for their power, handling, and comfort, depending on the specific model and engine package.
