2005 Arctic Cat T660 Touring Snowmobile Service Manual

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Typ: Snowmobile

Anbieter:

Art.-Nr: 82920

Stichworte: 2005 Arctic Cat Powersports Snowmobile Snowmobiles T Series T660 Touring

Produktvarianten

Beschreibung

The 2005 Arctic Cat T660 Touring represents a significant offering in the snowmobile market, designed for comfortable, long-distance travel. This two-up touring model is built upon a foundation of reliable engineering, often utilizing efficient 4-stroke engine platforms to provide a smooth and capable riding experience. Its design prioritizes rider comfort and practicality, making it well-suited for extended excursions across varied winter terrain. The T660 Touring exemplifies Arctic Cat's commitment to delivering robust and dependable snowmobiles, combining thoughtful features with solid construction for enjoyable adventures. This comprehensive service manual provides detailed factory-level repair and maintenance information for the 2005 Arctic Cat T660 Touring. It covers all essential systems, including the engine, drivetrain, electrical components, and chassis. Owners and technicians will find step-by-step instructions for scheduled maintenance, complex repairs, and troubleshooting common issues. The manual's extensive coverage, featuring clear text, diagrams, and exploded views, empowers users to perform diagnostics and service efficiently, ensuring the longevity and optimal performance of their snowmobile.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

T660 Touring

Year:

Product Type:

Service Manual

👋 Introduction

Market Position

Target Audience:

Professional technicians and do-it-yourself mechanics.

Competitive Analysis

Value Proposition:

Provides factory-level knowledge and step-by-step guidance for efficient and accurate repairs and maintenance, saving time and money compared to professional service.

Key Features

Content Quality:

Easy-to-read text, top-quality diagrams, exploded views, and step-by-step instructions.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete factory service and repair for the 2005 Arctic Cat T660 Touring snowmobile.

Page Count

Estimated Page Count:

Hundreds of pages

Manual Type

Type:

Full Factory Service Repair Manual

Language

Language:

English

Format

Delivery Method:

Instant Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, inspection, overhaul, cooling system, lubrication system, fuel delivery, ignition system, emissions control.

Drivetrain Systems:

Clutch system (primary and secondary), drive chain case, track and suspension system, bogie wheel assembly, drive axle.

Electrical Systems:

Wiring diagrams, lighting system, battery, charging system, starter system, ignition system components, diagnostic connectors.

Chassis And Body:

Chassis components, front suspension, rear suspension, steering system, brake system, seat, handlebars, body panels, hood, windshield.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, lubrication points, pre-ride inspections, post-ride checks.

Repair And Overhaul:

Step-by-step disassembly, assembly, and rebuilding procedures for all major components.

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting charts, common issues and their solutions.

Technical Depth

Depth Of Coverage:

Comprehensive: Covers basic do-it-yourself maintenance to advanced factory-level repair and diagnostics.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable

Zoom Functionality:

Yes (Zoom IN/OUT)

Binding Type

Binding:

Digital (Downloadable)

Paper Type

Paper Type Equivalent:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, 3-cylinder

Engine Displacement:

660cc (Specific variant may vary; manual will detail exact engine code)

Engine Manufacturer Source:

Likely Yamaha-based (e.g., Phazer engine family, based on common Arctic Cat practices of the era).

Performance

Horsepower Range Estimated:

Approx. 70-80 HP (Specific output depends on tuning and variant)

Fuel System

Fuel Delivery:

Fuel Injection (EFI) - Specific system details will be in the manual.

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Primary Transmission

Type:

CVT (Continuously Variable Transmission) with Arctic Cat's ACT Diamond Drive or similar clutch system.

Features

Clutch Adjustment:

Detailed procedures for primary and secondary clutch inspection, service, and adjustment will be covered.

Fluid Specifications

Drive Case Oil:

Specific API GL-4 or GL-5 gear oil meeting Arctic Cat's viscosity and specification requirements (e.g., SAE 75W/90, detailed in manual).

📐 Dimensions

Exterior

Vehicle Type:

Two-up touring snowmobile

Weights

Dry Weight Estimated:

Approx. 600-650 lbs (Specific dry weight varies by configuration)

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brake system (specifics on caliper, rotor, and fluid type in manual).

Passive Features

Lighting:

Headlights, taillights, brake lights, and instrumentation illumination (wiring and bulb specifications covered).

💡 Technology Features

Infotainment

Instrumentation:

Digital/analog gauge cluster providing speed, RPM, fuel level, engine temperature, and diagnostic indicators.

Driver Assistance

Engine Management:

EFI system offers precise fuel and ignition control for optimal performance and emissions.

🔧 Maintenance

Service Intervals

Initial Inspection:

First 10-hour or 100-mile service (includes chain case oil, clutch inspection, general lubrication).

Annual Maintenance:

Annual service typically includes spark plug replacement, air filter inspection/replacement, coolant check, track tension check, general lubrication.

Chain Case Oil Change:

Recommended every 100 hours or annually (refer to manual for exact mileage/hour interval).

Fluid Specifications

Engine Oil Type:

Specific Arctic Cat synthetic 4-stroke snowmobile oil or equivalent meeting API SG/SH/SJ, JASO MA, or CCMC G-4 specifications. Viscosity typically SAE 0W-40 or 5W-40 (refer to manual for exact spec and capacity).

Coolant Type:

Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water) meeting ASTM D3306 standards. Specific color or Arctic Cat P/N may be specified.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for exact specification).

Known Issues

Clutch Wear:

Wear on clutch buttons, rollers, and spring fatigue can lead to performance degradation. Regular inspection and service are crucial.

Drive Belt Maintenance:

Proper belt tension and condition are vital for efficient power transfer and longevity. Belt breakage is a common roadside issue if not maintained.

Track Tension:

Improper track tension can lead to accelerated wear on the track, suspension components, and drive components.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat Inc. (A long-standing American manufacturer of snowmobiles, ATVs, and UTVs).

Model Evolution

T660 Series:

The T660 series represented Arctic Cat's entry into the 4-stroke touring segment, often utilizing reliable and efficient engine platforms from other manufacturers to offer comfortable, long-distance riding.

Production

Manufacturing Location Typical:

Arctic Cat snowmobiles are historically manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

General Reputation For Segment:

The T660 Touring was positioned as a comfortable and reliable touring platform for its era, known for its smooth ride and fuel efficiency compared to many 2-stroke counterparts.