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Audi A4 S4 Service Repair Manual 2005

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🏷️ Basic Information Identification Make: Audi Model: A4 S4 Year: 2005 Codes Chassis Code: B6 Platform: Volkswagen Group PL46 👋 Introduction Market Position Vehicle Segment: Premium compact executive car. Competitors...
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Art.-Nr: 140376
Stichworte: 2005 A4 Audi Car Cars S4
Audi A4 S4 Service Repair Manual 2005Audi A4 S4 Service Repair Manual 2005Audi A4 S4 Service Repair Manual 2005Audi A4 S4 Service Repair Manual 2005
🏷️ Basic Information
Identification
Make:
Audi
Model:
A4 S4
Year:
2005
Codes
Chassis Code:
B6
Platform:
Volkswagen Group PL46
👋 Introduction
Market Position
Vehicle Segment:
Premium compact executive car.
Competitors 2005:
BMW 3 Series (E46/E90), Mercedes-Benz C-Class (W203), Lexus IS.
Competitive Analysis
Audi Strengths:
Quattro all-wheel drive, refined interior, strong performance in S4 variant.
Key Features
Manual Value Proposition:
Provides comprehensive factory-level repair and maintenance information in a digital format, saving costs compared to physical manuals or dealership services.
Delivery Method:
Instant email delivery, eliminating shipping delays and costs.
📋 Manual Details
Coverage Areas
Sections Covered:
Lubrication & Maintenance, Suspension, Brakes, Cooling System, Electrical System, Engine, Fuel System, Exhaust System, Transmission, Heating and Air Conditioning, Emission Control Systems, Body, Wiring Diagrams
Page Count
Estimated Pages:
Extensive (implied by factory shop manual similarity)
Manual Type
Type:
Workshop Service / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed service, repair, troubleshooting, and overhaul procedures for all engine variants.
Transmission:
Service and repair of manual and automatic transmissions, including torque converter, clutch, and gearbox.
Brakes:
Inspection, maintenance, repair, and bleeding of braking systems, including ABS and EBD.
Suspension:
Front and rear suspension components, alignment, shock absorbers, struts, and steering linkage.
Electrical System:
Comprehensive coverage of the entire electrical system, including starter, alternator, battery, lighting, and accessories.
Fuel System:
Fuel pump, injectors, fuel lines, fuel filter replacement, and fuel pressure testing.
Cooling System:
Radiator, water pump, thermostat, hoses, and coolant capacity and specifications.
Exhaust System:
Catalytic converter, mufflers, exhaust pipes, and emissions control.
HVAC:
Heating, ventilation, and air conditioning system diagnosis, repair, and refrigerant handling.
Emission Control:
Diagnosis and repair of emission control systems, including EVAP and secondary air injection.
Body:
Body panel repair, door mechanisms, glass replacement, and interior trim.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, and inspections.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common and uncommon faults.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Rebuilding:
Comprehensive procedures for engine, transmission, and component overhauls.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and experienced DIY enthusiasts.
Diagnostics:
Advanced diagnostic procedures, including OBD-II code interpretation and sensor testing.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable due to PDF format, enabling quick access to information.
Print Quality
Print Capability:
Printable in full or by section, allowing for convenient use in a workshop environment.
Visuals:
Includes numerous pictures and diagrams to illustrate procedures.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format, user-printable on desired paper)
⚙️ Engine Specifications
Primary Engine
A4 Engine Options:
2.0L TFSI (BGB, BPG, BWE, BWT), 3.0L V6 (ASN, AVK), 4.2L V8 (BBK - S4 only).
S4 Engine:
4.2L V8 FSI (Naturally Aspirated)
Performance
S4 Horsepower:
340 hp @ 7000 rpm
S4 Torque:
302 lb-ft (410 Nm) @ 3500 rpm
Engine Codes Covered:
Likely includes common A4 engine codes (e.g., BGB, BPG, ASN) and the S4 specific BBK.
Fuel System
Fuel Injection:
Multi-point fuel injection (MPI) for most A4 engines, Direct Fuel Injection (FSI) for V8 S4.
Maintenance
Spark Plugs:
Specific spark plug types and torque specifications provided.
Timing Belt Chain:
Details on timing belt (if applicable to specific A4 engines) or timing chain maintenance for V8.
🔧 Transmission
Standard
A4 Transmission Options:
6-speed manual, Tiptronic 6-speed automatic.
S4 Transmission Options:
6-speed manual, Tiptronic 6-speed automatic.
Optional
Drivetrain:
Quattro all-wheel drive standard on S4, optional on A4 variants.
Features
Transmission Fluid:
Specifications and capacities for manual and automatic transmission fluids.
Clutch Replacement:
Procedures for clutch inspection, replacement, and flywheel servicing.
📐 Dimensions
Exterior
Wheelbase:
Approximately 104.3 inches (2649 mm)
Length:
Approximately 178.4 inches (4531 mm)
Width:
Approximately 69.4 inches (1763 mm)
Height:
Approximately 55.4 inches (1407 mm)
Weights
Curb Weight S4:
Approximately 3,858 lbs (1750 kg) for manual transmission
Towing Capacity:
Not typically specified for this vehicle class, but manual would detail if applicable.
🛡️ Safety Features
Ratings
NHTSA Ratings 2005:
Likely good ratings, as the B6 platform generally performed well in crash tests.
IIHS Ratings 2005:
Refer to IIHS archives for specific 2005 model year ratings.
Active Features
ABS:
Standard Anti-lock Braking System.
Esc:
Electronic Stability Control (ESP) standard.
AWD:
Quattro all-wheel drive enhances traction and stability.
Passive Features
Airbags:
Front, side, and optional curtain airbags.
Seatbelts:
Front and rear seatbelt systems with pretensioners.
💡 Technology Features
Infotainment
Audi Navigation System:
Optional Audi Navigation Plus system available.
Audi Sound System:
Optional Bose premium sound system available.
Driver Assistance
Parking Sensors:
Optional front and rear parking sensors.
Cruise Control:
Standard cruise control.
Connectivity
Bluetooth:
Optional Bluetooth hands-free interface might be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or annually, depending on driving conditions and oil type used. Manual will specify exact intervals and oil quality.
Timing Belt Replacement Interval:
For applicable A4 engines, consult manual for specific mileage/time interval (e.g., 70,000-100,000 miles).
Brake Fluid Flush:
Recommended every 2 years. Manual will specify fluid type (e.g., DOT 4).
Fluid Specifications
Engine Oil Type:
Likely synthetic, e.g., SAE 5W-40 or 0W-40 meeting VW 502 00 specification. Manual is definitive.
Coolant Type:
Ethylene glycol based, G12 or G12+ coolant. Manual specifies exact type and ratio.
Transmission Fluid Manual:
Specific gear oil viscosity (e.g., SAE 75W-90 GL-4 or GL-5). Manual is definitive.
Transmission Fluid Automatic:
Specialized ATF fluid (e.g., G 052 162 A1/A2 for Tiptronic). Manual is definitive.
Known Issues
Coil Packs:
Ignition coil failures are a known issue on many VW/Audi models of this era.
Pcv Valve System:
Clogged Positive Crankcase Ventilation (PCV) system can lead to oil leaks and rough running.
Oil Leaks:
Leaking valve cover gaskets or oil pan gaskets are common.
Timing Chain Tensioners:
For models with timing chains (like the 3.0L V6), tensioner issues can arise, though less common than in later generations.
📚 Vehicle History
Brand Heritage
Audi History:
Audi AG, a German luxury automobile manufacturer, known for its engineering and Quattro all-wheel-drive system.
Model Evolution
A4 B6 Generation:
The B6 generation (2001-2006) introduced a more modern design language and platform for the A4.
S4 B6 Positioning:
The S4 was the high-performance variant of the B6 A4, distinguishing itself with a powerful V8 engine and sport-tuned chassis.
Production
Manufacturing Location:
Primary manufacturing in Ingolstadt, Germany.
🏆 Awards & Recognition
Recognitions
Audi Awards General:
Audi models frequently receive awards for design, performance, and luxury.
Vehicle Performance Awards:
The S4 variant, particularly for its V8 engine and Quattro system, was often praised for its performance credentials.
Ratings
Reliability Ratings:
Reliability can vary by specific engine and maintenance history. The manual is key to proper upkeep.
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