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BAJAJ CHETAK & LEGEND 2005 Main Shaft Gear Assembly Axial Cl

$16.99
$16.99
🏷️ Basic Information Identification Make: Bajaj Model: Chetak & Legend Year: 2005 Product Type: Technical Information Document / Service Data Specific Component: Main Shaft Gear Assembly Axial Clearance 👋 Introduction...
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Typ: Motorräder
Anbieter:
Bajaj
Art.-Nr: 194047
Stichworte: 2005 Bajaj CHETAK GE LEGEND Motorcycle Motorcycles
BAJAJ CHETAK & LEGEND 2005 Main Shaft Gear Assembly Axial Cl
🏷️ Basic Information
Identification
Make:
Bajaj
Model:
Chetak & Legend
Year:
2005
Product Type:
Technical Information Document / Service Data
Specific Component:
Main Shaft Gear Assembly Axial Clearance
👋 Introduction
Market Position
Target Audience:
Professional mechanics, service technicians, and knowledgeable DIY enthusiasts working on Bajaj scooters.
Competitive Analysis
Niche Data:
Addresses a highly specific technical parameter (axial clearance) that is vital for transmission longevity and performance, often detailed in specialized service bulletins.
Key Features
Accuracy:
Provides precise technical data critical for correct repair and maintenance of the transmission main shaft assembly.
Diagnostic Value:
Enables accurate diagnosis of common transmission issues caused by incorrect gear lash.
📋 Manual Details
Coverage Areas
Coverage Scope:
Detailed technical specifications and procedures related to the main shaft gear assembly's axial clearance for Bajaj Chetak and Legend models, year 2005.
Page Count
Page Count:
Undetermined (File content is described as 'technical information'). Assumed to be a focused technical note rather than a full manual.
Manual Type
Manual Type:
Technical Service Bulletin / Special Service Information
Language
Language:
English (Assumed based on product description and industry norms for such technical data).
Format
Format:
Digital File (Implied by 'The file you will receive'). Likely a PDF or similar document.
📖 Manual Coverage
Systems Covered
Drivetrain:
Focuses specifically on the transmission's main shaft gear assembly.
Drivetrain Details
Main Shaft Assembly:
Detailed analysis of the main shaft's components and their interaction.
Gear Assembly:
Specifics on the gears mounted on the main shaft.
Procedures Included
Axial Clearance Measurement:
Provides guidance on how to measure and verify axial clearance.
Adjustment Procedures:
Likely includes information on how to adjust or correct axial clearance if it's out of specification.
Troubleshooting:
May offer insights into diagnosing issues related to incorrect axial clearance.
Technical Depth
Depth:
Highly specific technical data focused on a critical transmission parameter.
Diagnostics:
Essential for diagnosing transmission noise, shifting problems, and premature wear related to gear mesh.
Assembly Information:
Crucial for correct reassembly of the transmission's main shaft.
📊 Manual Specifications
File Format
File Format:
Digital (e.g., PDF, DOCX). Exact format not specified but implied by 'file'.
Print Quality
Print Quality:
Dependent on the original source document and digital conversion quality. Aimed at technical professionals, clarity is paramount.
Binding Type
Binding Type:
Not Applicable (Digital Format).
Paper Type
Paper Type:
Not Applicable (Digital Format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, forced air-cooled (Typical for Bajaj Chetak/Legend models of this era).
Displacement:
Typically 145cc to 150cc for models around 2005. Specifics may vary slightly by exact sub-model.
Performance
Horsepower:
Approximately 7-8 HP (Typical for this engine class).
Torque:
Approximately 10-11 Nm (Typical for this engine class).
Fuel System
Fuel Delivery:
Carburetor (Typical for this era).
Fuel Type:
Unleaded Petrol (Gasoline) with 2-stroke oil mix.
🔧 Transmission
Standard
Transmission Type:
Manual, Foot-Shift
Number Of Gears:
4-speed (Common for Chetak/Legend).
Features
Gear Selection Mechanism:
Rotary gear drum actuated by shift lever and internal linkage.
Clutch Type:
Wet multi-plate clutch, operated by hand lever.
Main Shaft Axial Clearance Spec:
Specific tolerance values for axial clearance on the main shaft (detailed within the provided technical note).
📐 Dimensions
Exterior
Wheelbase:
Approx. 1230 mm (for Chetak/Legend).
Length:
Approx. 1770 mm (for Chetak/Legend).
Weights
Kerb Weight:
Approx. 100-115 kg (depending on specific model variant).
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet Indian automotive safety standards of the time.
Active Features
Braking System:
Drum brakes front and rear.
Passive Features
Frame Construction:
Monocoque steel frame construction providing structural integrity.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this model year; basic instrument cluster.
Driver Assistance
Driver Assistance Features:
None.
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Transmission Oil Change:
Typically every 6,000-12,000 km or annually. Refer to the full service manual for exact intervals. This note focuses on a mechanical parameter, not fluid changes.
Fluid Specifications
Transmission Oil:
API GL-3 or GL-4 gear oil (e.g., SAE 80W-90). Specific grade and capacity should be confirmed with the full service manual.
Known Issues
Transmission Wear:
Incorrect axial clearance can lead to premature wear of gears, bearings, and synchronizer components, causing noise and shifting difficulties.
Gear Mesh Problems:
Excessive axial play results in improper gear meshing, leading to rough engagement, vibration, and potential tooth damage.
Diagnostic Checks
Axial Play Check:
Requires disassembly of the transmission to measure play using a dial indicator.
📚 Vehicle History
Brand Heritage
Bajaj Auto:
Bajaj Auto is a major Indian two-wheeler and three-wheeler manufacturer with a long history dating back to 1945.
Model Evolution
Chetak Legacy:
The Bajaj Chetak is an iconic Indian scooter, originally based on the Vespa design, and has been in production in various forms for decades.
Legend Model:
The Legend model was a variant or iteration of the Chetak platform, likely introduced to offer updated styling or features.
Production
Manufacturing Location:
India (Bajaj Auto manufacturing plants).
🏆 Awards & Recognition
Recognitions
Bajaj Recognition:
Bajaj Auto has received numerous awards for manufacturing excellence and product innovation over its history.
Ratings
Chetak Popularity:
The Chetak itself is highly regarded for its durability and widespread adoption in India, often considered a workhorse.
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