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Harley Davidson FLHTCSE2 Screamin Eagle Electra Glide Motorcycle 2005 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCSE2 Screamin' Eagle Electra Glide Year: 2005 Product Type: Factory Service Repair Workshop Manual Product Format: Download Codes Vin Code Digit 5: C...
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Harley Davidson FLHTCSE2 Screamin Eagle Electra Glide Motorcycle 2005 Factory Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCSE2 Screamin' Eagle Electra Glide
Year:
2005
Product Type:
Factory Service Repair Workshop Manual
Product Format:
Download
Codes
Vin Code Digit 5:
C
👋 Introduction
Market Position
Model Segment:
Flagship Grand American Tourer
Screamin Eagle Positioning:
High-performance, limited edition model offering enhanced power and exclusivity within the Electra Glide lineup.
Competitive Analysis
Competitors 2005:
Other large displacement touring motorcycles from brands like Honda (Gold Wing), Kawasaki (Voyager), and Yamaha (Royal Star Venture).
Key Features
Aerodynamics:
Batwing fairing with integrated windshield for rider comfort and protection.
Comfort And Ergonomics:
Full rider and passenger comfort features, including a large saddle, floorboards, and spacious seating.
Storage:
Integrated hard saddlebags and tour-pak (optional/standard on CSE2) for substantial luggage capacity.
Screamin Eagle Enhancements:
Exclusive Twin Cam 110ci engine, custom paint schemes, premium seat, and other cosmetic and performance upgrades.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive repair and service information for the 2005 Harley-Davidson FLHTCSE2 Screamin' Eagle Electra Glide Motorcycle.
Specific Systems:
Engine, Fuel System, Ignition System, Transmission, Clutch, Drive Train, Chassis, Suspension, Brakes, Electrical System, Lighting, Instruments, Bodywork, Fairing, Luggage Systems, Diagnostics.
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, inspection, repair, and reassembly of the Twin Cam 110 engine. Includes cylinder head service, piston and connecting rod work, crankshaft and camshaft maintenance.
Fuel System Efi:
Comprehensive coverage of the Electronic Fuel Injection (EFI) system, including fuel pump, injectors, throttle body, sensors (MAP, IAT, TPS), and ECM diagnosis and calibration.
Ignition System:
Information on ignition coil function, spark plug specifications, ignition module testing, and troubleshooting ignition system faults.
Transmission And Clutch:
Step-by-step guides for transmission disassembly, inspection, repair, and reassembly. Covers clutch operation, friction plates, pressure plates, and hydraulic clutch system maintenance.
Drive Train:
Details on primary drive system, clutch, transmission, and final belt drive, including belt tension adjustment and replacement.
Chassis And Suspension:
Procedures for fork service, shock absorber maintenance, steering head bearing replacement, and wheel bearing service.
Brake System:
Comprehensive brake system diagnostics, including caliper servicing, master cylinder maintenance, brake line bleeding, and pad replacement.
Electrical System:
Extensive coverage of the motorcycle's electrical system, including battery, charging system (stator, regulator/rectifier), starting system, and all lighting circuits.
Wiring Diagrams:
Includes detailed, high-quality wiring diagrams essential for diagnosing and repairing electrical issues.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, brake fluid checks and changes, tire pressure checks, lubrication points.
Troubleshooting:
Systematic troubleshooting guides for common and uncommon problems, utilizing diagnostic charts and symptom-based problem solving.
Repair And Rebuild:
Step-by-step instructions for component disassembly, repair, adjustment, and reassembly for nearly all major motorcycle systems.
Diagnostic Procedures:
Specific diagnostic steps for EFI system issues, ignition problems, charging system faults, and other electrical gremlins.
Special Tools Usage:
Identification and recommended usage of specialized tools required for specific repair procedures.
Technical Depth
Depth Of Information:
Factory-level diagnostic procedures, repair specifications, tolerances, torque values, and troubleshooting trees. Suitable for both experienced technicians and dedicated DIY enthusiasts.
Diagnostic Capabilities:
Covers diagnostic trouble codes (DTCs) and their interpretation, along with procedures for clearing codes and resolving identified faults.
Rebuild Guidance:
Provides detailed instructions for complete engine rebuilds, transmission overhauls, and suspension component refurbishments.
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Likely searchable text for quick information retrieval.
Printability:
Printable for users who prefer physical copies.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam
Displacement:
110 cubic inches (1802 cc)
Configuration:
Air-cooled, 45-degree V-twin
Bore X Stroke:
4.000 in x 4.375 in (101.6 mm x 111.1 mm)
Compression Ratio:
9.2:1
Performance
Horsepower:
Approx. 85-90 HP (Factory spec, may vary)
Torque:
Approx. 105-110 lb-ft @ 3500 RPM (Factory spec, may vary)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Fuel Tank Capacity:
5.0 US gallons (18.9 L)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Cable-actuated, multi-plate, wet clutch
Optional
Optional Transmission:
N/A (Standard 5-speed for this model)
Features
Drive System:
Final belt drive
Primary Drive:
Plated, wet, multi-plate clutch
📐 Dimensions
Exterior
Length:
93.0 in (2362 mm)
Width:
38.0 in (965 mm)
Height:
62.0 in (1575 mm)
Wheelbase:
63.5 in (1613 mm)
Ground Clearance:
5.1 in (130 mm)
Seat Height:
29.5 in (750 mm) unladen
Weights
Dry Weight:
Approx. 820 lbs (372 kg)
Gross Vehicle Weight Rating:
Approx. 1360 lbs (617 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles typically not subjected to crash test ratings like cars)
Active Features
Braking System:
Linked Brembo® braking system with dual front discs and single rear disc.
Lighting:
Halogen headlight, integrated front and rear turn signals, brake lights, and running lights.
Passive Features
Frame Construction:
Steel, cradle frame and swingarm.
Fairing Protection:
Batwing fairing offers significant wind and weather protection.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM/WB radio with CD player and CB/intercom capability.
Speakers:
Fairing-mounted speakers.
Cruise Control:
Electronic cruise control is standard on the FLHTCSE2.
Driver Assistance
Assistance Features:
Limited by modern standards, primary focus is on rider comfort and control.
Connectivity
Connectivity Features:
CB/Intercom system for rider-passenger or group communication.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months (whichever comes first)
Subsequent Oil Change:
Every 5,000 miles (8,000 km) or 12 months (whichever comes first)
Air Filter Inspection:
Every 5,000 miles (8,000 km)
Spark Plug Replacement:
Every 10,000 miles (16,000 km)
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 (or equivalent SAE 20W50 synthetic motorcycle oil)
Engine Oil Capacity:
4.0 US quarts (3.8 L) with filter change
Transmission Oil Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent)
Transmission Oil Capacity:
24 US fluid ounces (0.71 L)
Primary Chaincase Oil Type:
Harley-Davidson Formula + Transmission and Primary Chaincase Lubricant (or equivalent)
Primary Chaincase Oil Capacity:
28 US fluid ounces (0.83 L)
Brake Fluid Type:
DOT 4, Harley-Davidson Genuine Brake Fluid
Known Issues
Twin Cam 110 Considerations:
While powerful, some early Twin Cam engines, especially the 110, can be prone to oil consumption and potential cam bearing wear. Regular oil changes and using quality oil are crucial. Cam chain tensioner wear is also a common point of inspection.
Electrical Connectors:
Corrosion or loose connections at various electrical points can lead to intermittent issues, particularly in older models exposed to weather.
Suspension Wear:
Front fork seals and rear shock absorbers may require service or replacement over time due to mileage and usage.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its V-twin engines and distinctive styling.
Model Evolution
Electra Glide Lineage:
The Electra Glide is one of Harley-Davidson's longest-running model lines, evolving from the FL series and establishing the 'bagger' platform.
Screamin Eagle Program:
The Screamin' Eagle CVO (Custom Vehicle Operations) program was established to offer factory-customized, limited-edition models with high-performance engines and exclusive features.
Production
Flhtcse2 Production Year:
2005
Engine Variant Origin:
The Twin Cam 110 was introduced as a Screamin' Eagle exclusive engine, later becoming more widely available.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Screamin' Eagle CVO models are generally recognized for their exclusivity, performance, and custom finishes, appealing to collectors and enthusiasts.
Manual Utility:
This factory service manual is highly valued by owners and mechanics for its accuracy and completeness in maintaining and repairing this specific, high-value motorcycle.
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