Positioning:
The FLHTCUI Ultra Classic Electra Glide EFI represented the pinnacle of Harley-Davidson's touring motorcycle lineup in 2005, designed for long-distance comfort and rider amenities. This manual is essential for owners and independent technicians seeking to maintain or repair this flagship model.
Competitors:
Competed against other premium touring motorcycles from brands like Honda (Gold Wing), Indian, and BMW.
Touring Features:
Full fairings with windshield, integrated audio system, cruise control, spacious saddlebags, and trunk (tour pack).
Engine:
Engine assembly, disassembly, lubrication, cooling system, fuel system (EFI), ignition system, starting system, exhaust system.
Transmission:
Clutch, gearbox, primary drive, final drive, lubrication, troubleshooting.
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, braking system (hydraulic), final drive components.
Electrical:
Battery, charging system (alternator, regulator), ignition system, lighting system (headlight, taillight, turn signals), instrumentation, audio system, electronic fuel injection (EFI) system diagnostics, wiring diagrams, fuses, relays.
Bodywork:
Fairings, saddlebags, tour pack, seating, controls, body panel removal and installation, cosmetic repairs.
Maintenance:
Routine maintenance, oil changes, filter replacements, spark plug service, brake fluid service, tire pressure checks, battery maintenance, lubrication points.
Repair:
Engine rebuild, transmission overhaul, suspension fork service, brake caliper rebuild, electrical component replacement, fuel injector cleaning and testing.
Troubleshooting:
Diagnostic procedures for engine performance, electrical faults, starting issues, braking problems, and EFI system errors.
Diagnostics:
EFI system diagnostic codes, sensor testing, electrical circuit analysis, component testing.
Depth:
Comprehensive; covers from basic preventative maintenance to full engine and transmission overhauls, including detailed electrical diagnostics and EFI system analysis.
Searchability:
Searchable text content for quick information retrieval.
Quality:
High-resolution scans for clear text and legible diagrams.
Binding:
N/A (Downloadable Digital Format)
Paper Type:
N/A (Digital Format)
Completeness:
Complete workshop manual, covering all aspects of servicing, repair, and troubleshooting for the specified model and year.
Engine Type:
Air-cooled, Twin Cam 88 V-Twin
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Horsepower Est:
60-65 HP (estimated at crank)
Torque Est:
75-80 lb-ft @ 3500 RPM (estimated at crank)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Oil Type:
Harley-Davidson Syn3 Synthetic Motor Oil (or equivalent API SG, Jaso MA approved oil)
Oil Capacity:
Approximately 4 quarts (3.8 liters) with filter change
Ignition Type:
Electronic Ignition
Cooling Method:
Air-cooled
Transmission Type:
5-speed Manual
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt drive, 32/66 ratio
Clutch Type:
Wet, multi-plate
Transmission Oil Type:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant (or equivalent SAE 50 gear oil)
Transmission Oil Capacity:
Approximately 1 quart (0.95 liters)
Safety Rating:
N/A (Motorcycles are not typically rated by organizations like NHTSA for crash safety in the same way cars are; however, design and engineering prioritize rider safety.)
Braking System:
Dual front disc brakes with 4-piston calipers, single rear disc brake with 2-piston caliper. Hydraulic actuation.
Lighting:
Halogen headlight, auxiliary driving lights, LED taillight and brake light, front and rear turn signals.
Frame:
Steel, cradle frame design for stability.
Wind Protection:
Full Batwing fairing with adjustable windshield provides significant wind and weather protection.
Audio System:
Integrated AM/FM/Cassette/CD player with weatherband and CB/Intercom capability. Often features speakers in fairing lowers and trunk.
Cruise Control:
Electronic cruise control system for highway comfort.
Dashboard:
Full instrumentation including speedometer, tachometer, fuel gauge, voltmeter, oil pressure indicator, engine temperature gauge, and indicator lights.
Efi System:
Electronic Sequential Port Fuel Injection (ESPFI) provides precise fuel delivery, improved throttle response, and emissions control.
First Service:
1000 miles (1600 km) or 6 months (whichever comes first) - includes oil change, filter replacement, primary chain adjustment, inspection of various components.
Subsequent Oil Changes:
Every 5000 miles (8000 km) or 12 months (whichever comes first).
Brake Fluid Flush:
Every 2 years or as per manual recommendation.
Spark Plugs:
Inspect at 10,000 miles (16,000 km), replace as needed.
Engine Oil Spec:
Harley-Davidson Syn3 20W50 Synthetic, or equivalent API SG, JASO MA
Transmission Primary Fluid Spec:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant, or equivalent SAE 50 gear oil
Brake Fluid Spec:
DOT 4 Hydraulic Brake Fluid
Primary Drive Chain Lubricant:
Harley-Davidson Primary Chain Lubricant (or equivalent SAE 50 gear oil)
Common Issues:
Potential for rear cylinder temperature issues (especially in slow traffic), cam chain tensioner wear (later models addressed this with improved tensioners), EFI system adjustments, occasional electrical gremlins, clutch wear.
Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer with a rich history of producing V-twin engines and touring motorcycles.
Electra Glide Lineage:
The Electra Glide line has been a cornerstone of Harley-Davidson's touring segment since the 1960s, evolving through various engine and chassis designs to meet rider demands for comfort and performance.
Twin Cam Introduction:
The Twin Cam 88 engine was introduced in 1999, offering improved performance, reliability, and vibration isolation compared to its predecessor, the Evolution engine.
Production Era:
The Twin Cam 88 engine was produced from 1999 to 2006, with various displacements and fuel injection systems introduced throughout its run.
Manufacturing Location:
York, Pennsylvania, and Milwaukee, Wisconsin, USA.
