Mitsubishi Galant 2005 Workshop Service Repair Manual

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The Mitsubishi Galant, model year 2005, is a mid-size sedan that offered a blend of stylish design and a comfortable ride, positioned as a competitive value proposition in its segment....

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Art.-Nr: 67148

Stichworte: 2005 Car Cars Galant Misc Mitsubishi

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Beschreibung

The Mitsubishi Galant, model year 2005, is a mid-size sedan that offered a blend of stylish design and a comfortable ride, positioned as a competitive value proposition in its segment. Available with either an efficient 2.4-liter inline-4 engine or a more powerful 3.0-liter V6, the Galant provided solid performance for daily commuting and family needs. Its engineering focused on reliability and a pleasant driving experience, making it a practical choice for consumers seeking dependable transportation. This generation of the Galant, built on the PS platform, was primarily assembled in Normal, Illinois, for the North American market. This comprehensive factory service repair manual provides in-depth technical information for the 2005 Mitsubishi Galant. It covers all essential aspects of vehicle maintenance, diagnosis, and repair, including detailed procedures for engine mechanical and electrical systems, transmissions (both manual and automatic), drivetrain, suspension, steering, brakes, and the complete electrical system. Additionally, the manual includes extensive sections on body and chassis, HVAC, safety systems, troubleshooting guides, and clear wiring diagrams. This resource is designed to empower owners and automotive professionals alike in accurately maintaining and effectively repairing the vehicle, ensuring its longevity and optimal performance.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Year:

Codes

Platform Code:

Chassis Code:

PS1W (Sedan)

👋 Introduction

Market Position

Segment:

Mid-size sedan

Target Audience:

Consumers and automotive professionals seeking in-depth repair and maintenance information.

Competitive Analysis

Competitors 2005:

Honda Accord, Toyota Camry, Nissan Altima, Ford Fusion, Chevrolet Malibu.

Key Features

Vehicle Strengths 2005:

Stylish design (for its time), comfortable ride, available V6 engine, good value proposition.

Manual Value:

Provides comprehensive factory-level technical data, crucial for accurate diagnosis and repair, saving time and money.

📋 Manual Details

Coverage Areas

Manual Type:

Complete Official Factory Service Repair Manual

Language:

English

Format:

PDF Download

Print Capability:

Printable (entire manual or selected pages)

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided in source, but implies comprehensive coverage)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine overhaul, disassembly, assembly, component inspection, timing, lubrication, cooling system, exhaust system.

Engine Electrical:

Ignition system, fuel injection system (MPI), emission control systems, starting and charging systems, sensors, ECU diagnostics.

Transmission Manual:

Clutch, gear shifting mechanism, transmission disassembly, assembly, inspection, troubleshooting, fluid specifications.

Transmission Automatic:

Torque converter, hydraulic control system, valve body, planetary gear sets, transmission control module (TCM), troubleshooting, fluid specifications.

Drivetrain:

Front-wheel drive system, axles, CV joints, differentials, wheel bearings.

Suspension:

Front suspension (MacPherson struts, control arms), rear suspension (multi-link or trailing arm), shock absorbers, springs, bushings, alignment specifications.

Steering:

Power steering system (hydraulic), steering column, steering gear, tie rods, steering angle sensor.

Brakes:

Front and rear brake systems (discs/drums), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, bleeding procedures.

Electrical System:

Battery, charging system, lighting (headlights, taillights, interior), wipers, horn, fuses, relays, wiring diagrams, body control module (BCM).

Body And Chassis:

Body construction, panels, doors, glass, bumpers, interior trim, structural components, corrosion protection.

HVAC:

Heating, ventilation, and air conditioning system components, refrigerant, operation, troubleshooting.

Safety Systems:

Airbag system (SRS), seat belts, pre-tensioners, diagnostic procedures for safety systems.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections.

Troubleshooting:

Diagnostic charts, fault code identification, symptom-based troubleshooting for all major systems.

Repair:

Detailed step-by-step repair procedures for component removal, installation, adjustment, and replacement.

Diagnostics:

OBD-II diagnostic codes, sensor data interpretation, on-board diagnostic procedures.

Specifications:

Torque specifications for bolts and nuts, clearances, fluid capacities, pressures, electrical parameters.

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds.

Wiring Diagrams:

Detailed electrical schematics for all systems, including color codes and component locations.

Special Tools:

Identification and usage of special tools required for specific repair procedures.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable, allowing for quick information retrieval.

Print Quality

Quality:

Designed for clear printing of text, diagrams, and illustrations.

Binding Type

Binding For Print:

N/A (Digital PDF)

Paper Type

Paper For Print:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 2 4L:

4G64 (2.4L SOHC)

Engine Displacement 2 4L:

2351 cc

Engine Configuration 2 4L:

Inline 4-cylinder, SOHC, 16 valves

Horsepower 2 4L:

Approx. 145 hp @ 5500 rpm

Torque 2 4L:

Approx. 150 lb-ft @ 4000 rpm

Optional Engine

Engine Code 3 0L V6:

6G72 (3.0L SOHC V6)

Engine Displacement 3 0L V6:

2972 cc

Engine Configuration 3 0L V6:

V6, SOHC, 24 valves

Horsepower 3 0L V6:

Approx. 195 hp @ 5500 rpm

Torque 3 0L V6:

Approx. 203 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 Octane (minimum for 2.4L), 87 Octane (recommended for 3.0L V6)

🔧 Transmission

Standard

Transmission 2 4L:

5-speed Manual Transmission (MT)

Optional

Transmission 2 4L Auto:

4-speed Automatic Transmission (AT)

Transmission 3 0L V6:

4-speed Automatic Transmission (INVECS-II)

Features

Automatic Transmission Features:

Adaptive Shift Control (ASC), Sport Mode (on some trims).

Fluid Specifications

Automatic Transmission Fluid Type:

DIAQueen ATF-SPII M (or equivalent)

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90

📐 Dimensions

Exterior

Length:

Approx. 189.2 inches (4806 mm)

Width:

Approx. 70.1 inches (1780 mm)

Height:

Approx. 56.9 inches (1445 mm)

Wheelbase:

Approx. 106.3 inches (2700 mm)

Weights

Curb Weight:

Approx. 3200-3500 lbs (1450-1590 kg), varies by trim and engine.

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Good (2005 model year testing, typical for class)

NHTSA Front Impact Passenger:

Good (2005 model year testing, typical for class)

Active Features

Standard

Standard

Passive Features

Airbags:

Front airbags, front side airbags (optional on some trims).

Seatbelts:

3-point front and rear seat belts with pre-tensioners and load limiters (front).

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player. Optional Rockford Fosgate premium audio system on some higher trims.

Climate Control:

Manual climate control standard. Optional automatic climate control on select trims.

Driver Assistance

Cruise Control:

Standard

Traction Control:

Optional on some models, especially with V6 engine.

Connectivity

Power Windows Locks:

Standard

Keyless Entry:

Optional

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.

Engine Oil Filter Replacement:

At every oil change.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement 2 4L:

Every 60,000 miles (96,000 km) using iridium-tipped spark plugs.

Spark Plug Replacement 3 0L V6:

Every 60,000 miles (96,000 km) using iridium-tipped spark plugs.

Timing Belt Replacement 2 4L:

Timing chain (no scheduled replacement).

Timing Belt Replacement 3 0L V6:

Timing belt replacement recommended every 90,000 miles (144,000 km) or 7 years.

Fluid Specifications

Engine Oil Capacity 2 4L:

4.5 US quarts (4.3 liters) with filter change.

Engine Oil Capacity 3 0L V6:

4.8 US quarts (4.5 liters) with filter change.

Engine Oil Viscosity:

SAE 5W-30 recommended for most conditions.

Coolant Type:

Mitsubishi Super Long Life Coolant (DIA QUEEN SUPER LONG LIFE COOLANT)

Known Issues

Common Wear Items:

CV joints, suspension bushings, front brake pads/rotors, exhaust system components.

Engine Performance Issues:

Occasional issues with MAF sensors, O2 sensors, and ignition coils leading to rough idle or misfires.

Automatic Transmission Issues:

Some reports of occasional hard shifting or delayed engagement, often related to fluid condition or TCM calibration.

HVAC Issues:

Blend door actuator failures, refrigerant leaks.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Japanese automotive manufacturer with a long history of producing diverse vehicle types, known for innovation and durability.

Model Evolution

Galant Sixth Generation:

The 2005 model represents the final year of the sixth generation Galant (chassis code PS), which debuted in 1998. This generation featured a significant redesign and was marketed globally.

Production

Production Location:

North American market vehicles were primarily assembled in Normal, Illinois, USA.

🏆 Awards & Recognition

Recognitions

Historical Awards:

While the 2005 model year itself might not have a specific list of awards, previous generations of the Mitsubishi Galant received recognition for styling and value in their respective markets.

Ratings

Consumer Reports Ratings:

Ratings varied by year and specific vehicle configuration; generally positioned as a competitive offering in its segment, with strengths in ride comfort and styling, and average reliability ratings.