Motorcycle Segment:
Dual-sport / Adventure touring motorcycle
Target Audience:
Riders seeking a versatile motorcycle for commuting, touring, and light off-road use, with a focus on DIY maintenance and repair.
Competitors:
BMW F650GS, Kawasaki KLR650, Suzuki V-Strom 650, Honda Transalp.
Bike Features:
Versatile platform, comfortable for longer distances, capable off-road, reliable Rotax engine (in many iterations).
Manual Value Proposition:
Provides essential technical data for maintaining and repairing the Aprilia Pegaso 650, empowering owners to perform their own servicing and diagnostics, saving time and money.
Product Name:
APRILIA PEGASO 650 Workshop Repair Manual
Product Description:
Workshop Service Repair Manual - Instant Download
Page Count Estimated:
Detailed page count not specified, but comprehensive coverage implies several hundred pages.
Manual Type:
Workshop Service Repair Manual
Language:
English (assumed, typical for international service manuals)
Format:
Digital Download (likely PDF)
Engine Systems:
Engine disassembly, assembly, tuning, cooling system, lubrication system, fuel system (carburetor/injection depending on exact sub-model), ignition system, exhaust system.
Transmission Drivetrain:
Clutch, gearbox (gear selection, lubrication), final drive (chain maintenance, sprocket replacement, hub).
Chassis Suspension:
Front fork (disassembly, seal replacement, oil change), rear shock absorber, swingarm, bearings, steering head bearings.
Braking System:
Front and rear brake calipers, master cylinders, brake lines, brake fluid replacement, pad and disc wear, bleeding procedures.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting system (headlights, taillights, indicators), instrumentation, ignition coil, ECU diagnostics (if applicable).
Fuel System Details:
Detailed diagrams and procedures for fuel tank removal/installation, fuel pump (if injected), fuel filter replacement, carburetor cleaning and adjustment (if applicable).
Cooling System:
Radiator, coolant hoses, thermostat, water pump, coolant replacement, bleeding the system.
Bodywork And Fittings:
Fairings, seat removal, tank cover, fenders, lights, mirrors, luggage rack components.
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, chain lubrication and adjustment, brake adjustments, tire pressure checks.
Troubleshooting:
Diagnostic charts and common fault finding procedures for various systems (e.g., starting issues, electrical problems, performance problems).
Repair Rebuild:
Detailed step-by-step instructions for major component disassembly and reassembly (e.g., engine rebuild, gearbox overhaul, suspension component replacement).
Torque Specifications:
Essential torque values for all critical fasteners and components.
Wiring Diagrams:
Comprehensive electrical schematics for all circuits and components.
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
Engine Family:
Rotax (BMW-derived, typically single-cylinder, 4-stroke)
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled (typically)
Displacement:
652 cc (common across many versions)
Horsepower Est:
Approx. 48-50 HP (Varies slightly by year and specific model version)
Torque Est:
Approx. 60-65 Nm (Varies slightly by year and specific model version)
Fuel Delivery:
EFI (Electronic Fuel Injection) for 2005 onwards models. Older models may have carburetors, but this manual specifically covers 2005+.
Fuel Type:
Unleaded gasoline
Ignition Type:
Electronic ignition
Oil Type Specification:
Refer to manual for specific API SG or higher, SAE 10W-40 or 15W-50 motorcycle oil. (Specific grade and capacity in manual).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (typically 50/50 mix with distilled water).
Transmission Type:
5-speed constant mesh gearbox
Clutch Type:
Wet multi-plate clutch, hydraulically operated
Final Drive:
O-ring sealed chain drive
Gear Ratios Note:
Specific gear ratios will be detailed in the manual.
Gearbox Oil Type Specification:
Refer to manual for specific gearbox oil. Often a dedicated gear oil or engine oil of specific viscosity. (Capacity detailed in manual).
Safety Standards:
Designed to meet all relevant European and international motorcycle safety standards for its class.
Braking System Type:
Hydraulic disc brakes front and rear. ABS was an option on some later models.
Suspension Damping:
Adjustable front and rear suspension for optimal handling and safety.
Lighting System:
Halogen headlight, LED taillight, turn signals, integrated indicators.
Infotainment System:
Basic instrumentation: speedometer, tachometer, odometer, trip meter, fuel gauge, coolant temperature warning light. No advanced infotainment features.
ABS Availability:
Optional ABS available on some 2005+ models.
Connectivity Features:
No electronic connectivity features like Bluetooth or smartphone integration.
Oil Change Interval Km:
Typically every 5,000-10,000 km or annually, whichever comes first (exact interval in manual).
Air Filter Replacement Km:
Typically every 10,000-20,000 km (exact interval in manual).
Spark Plug Replacement Km:
Typically every 10,000-20,000 km (exact interval in manual).
Valve Clearance Check Km:
Typically every 10,000-20,000 km (exact interval in manual).
Engine Oil Viscosity:
SAE 10W-40 or 15W-50 (refer to manual for precise recommendation based on ambient temperature)
Brake Fluid Type:
DOT 4 (refer to manual for specific recommendation and bleeding procedure)
Coolant Mixture:
50/50 mix of high-quality ethylene glycol coolant and distilled water.
Common Wear Items:
Clutch wear, suspension seals, fuel pump reliability (depending on specific generation), electrical connector corrosion.
Maintenance Focus Areas:
Regular chain adjustment and lubrication, thorough inspection of suspension and brake components, checking for oil leaks.
Manufacturer:
Aprilia is an Italian motorcycle manufacturer with a strong heritage in racing and performance motorcycles.
Pegaso Lineage:
The Pegaso name has been used by Aprilia for dual-purpose motorcycles since the early 1990s, evolving over the years in engine size, styling, and technology. The 650cc models often utilized reliable Rotax engines, known for their durability.
Production Period Focus:
This manual covers models produced from 2005 onwards, indicating a focus on the later generations of the Pegaso 650.
