Target Audience:
Owners of 2005 Polaris Sportsman 700 and 800 ATVs seeking to perform maintenance, repairs, or diagnostics themselves.
Value Proposition:
Provides comprehensive, accessible, and affordable repair information directly to the end-user, enabling cost savings on maintenance and repairs compared to dealership service.
Ease Of Access:
Instant downloadable PDF format allows immediate access to repair information without waiting for physical delivery or dealing with complex software.
Durability In Use:
Digital format protects against grease and dirt damage common with paper manuals, and the lifetime protection policy ensures continued access.
Utility In Field:
Ideal for on-the-spot repairs using smartphones or tablets when broken down on the trail or job site.
Covered Models:
2005 Polaris Sportsman 700 ATV, 2005 Polaris Sportsman 800 ATV
Page Count Estimate:
Estimated 500+ pages (typical for comprehensive ATV service manuals of this era)
Manual Type:
Service Manual / Repair Manual / Workshop Manual
Format Details:
Plain, simple, easy-to-use PDF; no zip files or installation required.
Engine Systems:
Engine removal and installation, lubrication, cooling system, fuel system, intake, exhaust, engine specifications, top-end rebuild, bottom-end rebuild, timing.
Drivetrain Systems:
Transmission, drive chain and sprockets, clutch operation (primary and secondary), final drive, AWD system (if applicable).
Chassis Systems:
Steering system (steering column, tie rods, knuckles), suspension (shocks, A-arms), brakes (hydraulic system, calipers, master cylinder, pads), wheels, tires.
Electrical Systems:
Wiring diagrams, ignition system, lighting, starter system, charging system (stator, regulator/rectifier), battery, switches, sensors, EFI components.
Bodywork And Cosmetics:
Body panels, fenders, racks, seats, plastics, decals.
Maintenance Procedures:
Routine maintenance, oil changes, filter replacements, spark plug service, valve adjustments (if applicable), fluid checks and replacements, chain adjustment.
Repair Procedures:
Engine disassembly and reassembly, transmission repair, carburetor/EFI troubleshooting and repair, brake system overhaul, suspension component replacement, electrical component diagnosis and repair.
Troubleshooting:
Advanced troubleshooting guides, diagnostic procedures for common and uncommon issues, symptom-based troubleshooting.
Depth Of Information:
Comprehensive, covering everything from basic routine maintenance to in-depth engine and transmission rebuilds. Includes detailed specifications, torque values, and component tolerances.
Engine Type 700:
4-stroke, SOHC, V-twin
Engine Type 800:
4-stroke, SOHC, V-twin
Bore Stroke 700:
90 mm x 70 mm (approx.)
Bore Stroke 800:
94 mm x 71 mm (approx.)
Horsepower Estimate 700:
Approx. 50 HP
Horsepower Estimate 800:
Approx. 55 HP
Fuel System Type:
Electronic Fuel Injection (EFI) with throttle body
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Cooling Method:
Liquid-cooled
Oil Type:
SAE 10W-50 Synthetic ATV Engine Oil (refer to manual for exact specification)
Oil Capacity:
Refer to manual (typically around 2.5 - 3.0 quarts with filter change)
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Optional Transmission:
N/A for these models
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P)
Drive System:
Shaft drive, On-Demand AWD (All-Wheel Drive) / 2WD Selectable
Atv Safety Designation:
Designed for off-road use only. Not street legal.
Braking System:
Hydraulic disc brakes, front and rear.
Lighting:
Dual halogen headlights, taillight, brake light.
Infotainment Features:
Basic instrumentation cluster (speedometer, odometer, fuel gauge, indicator lights), no advanced infotainment systems.
Driver Assistance Features:
On-Demand AWD system enhances traction and stability.
Connectivity Features:
N/A (No Bluetooth or smartphone integration)
Oil Change Interval:
Every 100 hours or 6 months, whichever comes first (refer to manual for exact mileage/hour recommendations).
Air Filter Cleaning:
Every 25 hours or as needed, depending on operating conditions.
Spark Plug Replacement:
Refer to manual for recommended interval (typically 1000-2000 miles or annually).
Belt Inspection Pvtt:
Inspect PVT belt every 50 hours for wear and proper tension.
Coolant Type:
Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for specific recommendation)
Common Wear Items:
PVT belt, brake pads, tie rod ends, wheel bearings, front differential components, starter solenoid.
Electrical Gremlins:
Occasional issues with charging systems, grounds, or sensor failures, often addressable with proper diagnostic procedures found in the manual.
Brand Origin:
Polaris Industries Inc., founded in 1954, is a major American manufacturer of powersports vehicles.
Sportsman Lineage:
The Sportsman line is Polaris's flagship line of ATVs, known for their comfort, capability, and powerful engines, often featuring the V-twin engine configuration.
Manufacturing Location:
Typically manufactured in the United States by Polaris.