Market Segment:
Entry-level to mid-range utility ATV, popular for recreational trail riding and light work tasks.
Competitors:
Competed with similar displacement ATVs from brands like Honda (FourTrax), Yamaha (Grizzly/Kodiak), and Suzuki (KingQuad) in its segment.
Features:
Reliable design, simple construction, ease of repair, suitable for home maintenance, robust for its class.
Benefit To Owner:
Empowers ATV owners to perform DIY maintenance and repairs, saving money on labor costs and extending the vehicle's lifespan. Crucial for sourcing the correct replacement parts.
Systems:
Engine Mounting, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Front Drive, Front Tightener, Front Strut, CV Joint – BTB, Front Wheel, Front Brake, Controls (Throttle ASM./Cable), Controls (Master Cylinder/Brake Line), Steering Post, Handlebar and Headlight Pod, A-Arm/Strut Mounting, Center Tightener, Swing Arm/Shock Mounting, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Brake, Rear Wheel Drive, Electrical/Taillight, Gearcase, Gear Selector, Piston and Crankshaft, Crankcase and Cylinder, Recoil Starter, Carburetor, Oil Pump, Magneto, Starting Motor, Tool Kit
Front End:
Front rack and bumper mounting, front strut, CV joint, front wheel, front brake, steering post, handlebar, headlight pod, A-arm/strut mounting.
Rear End:
Rear rack mounting, rear wheel drive, swing arm/shock mounting, rear brake.
Drivetrain:
Front drive components, center tightener, drive clutch, driven clutch, clutch cover, gearcase/brake and chain cover mounting, rear wheel drive.
Engine Internals:
Piston and crankshaft, crankcase and cylinder, recoil starter, carburetor, oil pump, magneto.
Fuel System Components:
Fuel tank, oil tank, air box, carburetor.
Steering And Suspension:
Front strut, A-arm/strut mounting, steering post, handlebar, swing arm/shock mounting.
Procedures:
Parts identification, assembly diagrams, component part number referencing for maintenance and repair.
Repair Focus:
This manual is designed to help identify correct replacement parts for repairs, making the process of ordering and fitting components efficient. It provides the visual and numerical references needed for successful part replacement.
Depth:
Detailed component breakdown with exploded diagrams and part numbers, suitable for DIY maintenance, repair, and parts sourcing.
Diagnostic Aid:
While not a diagnostic manual, having the correct part numbers readily available greatly aids in troubleshooting by ensuring the correct components are being inspected or replaced. It supports the mechanic's understanding of how components assemble and function.
Components:
Electrical system components, taillight, magneto, starting motor.
Components:
Front cab, rear cab, seat, decals, controls (throttle assembly/cable), master cylinder/brake line, steering post, handlebar and headlight pod.
Engine Type:
Air-cooled, single-cylinder, 4-stroke
Horsepower:
Approximately 18-20 HP (Estimate based on similar class engines)
Torque:
Moderate torque for its displacement, suitable for trail riding and moderate loads.
Fuel Delivery:
Carburetor (Specific model likely Keihin or Mikuni, detailed in manual if available).
Carburetor Details:
Manual will list specific carburetor part numbers, jetting information, and potential adjustment procedures if covered. This is vital for performance and fuel efficiency.
Cooling Method:
Air-cooled
Oil Type:
Likely SAE 10W-40 motorcycle/ATV specific oil (Refer to manual for exact specifications and capacities).
General Intervals:
Annual or every 100-200 hours of operation for major services like oil changes, filter replacements, and inspections. Specific intervals for spark plugs, drive belts, and fluid flushes are detailed in the complete service manual.
Engine Oil:
Refer to manual for specific SAE viscosity (e.g., SAE 10W-40) and API classification. Oil capacity will be listed. Likely requires an oil filter as well.
Gearcase Oil:
Specific gear oil type and capacity for the final drive/gearcase will be provided in the full manual. SAE 80W-90 gear oil is common.
Brake Fluid:
DOT 3 or DOT 4 is commonly used for hydraulic brake systems in ATVs. Specific type and bleeding procedures would be in a full service manual, but this parts manual will list brake master cylinder and caliper parts.
Common Wear Items:
Drive belts (CVT), tie rod ends, ball joints, wheel bearings, brake pads, and carburetor cleaning/rebuilding are common maintenance items for ATVs of this era.
Cooling System:
For air-cooled engines, ensuring proper airflow through the cylinder fins is critical. The manual would list any related components like shrouds or covers that might be prone to damage or blockage.
Routine Tasks:
Engine oil and filter change, air filter cleaning/replacement, spark plug inspection/replacement, tire pressure checks, brake system inspection, chain/drive shaft lubrication, suspension component inspection, coolant level check (if applicable, though this model appears air-cooled).
