Porsche 997 2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: 911 Carrera (997 Generation) Year: 2005 Codes Chassis Code: 997 👋 Introduction Market Position Segment: Luxury Sports Car Target Audience: Discerning automotive enthusiasts...

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Stichworte: 2005 997 Car Cars Porsche

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Beschreibung

🏷️ Basic Information

Identification

Make:

Porsche

Model:

911 Carrera (997 Generation)

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Luxury Sports Car

Target Audience:

Discerning automotive enthusiasts and professional mechanics seeking in-depth repair and maintenance knowledge for the Porsche 997.

Competitive Analysis

Key Competitors Circa 2005:

Ferrari F430, Lamborghini Gallardo, Chevrolet Corvette C6 Z06, Aston Martin V8 Vantage.

Key Features

Manual Advantage:

Official factory documentation provides unparalleled accuracy and detail, crucial for maintaining Porsche's high standards.

Content Quality:

Hundreds of pages with detailed step-by-step instructions, accompanied by numerous photos, illustrations, and diagrams for clarity.

📋 Manual Details

Coverage Areas

Countries Of Sale:

Global (primarily North America and Europe, based on typical Porsche market)

Page Count

Estimated Pages:

Over 1000 (typical for a full factory workshop manual)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder heads, pistons, crankshaft, timing systems, lubrication, cooling.

Fuel System:

Fuel injection, fuel pump, fuel pressure regulator, fuel tank, evaporative emissions control.

Exhaust System:

Exhaust manifolds, catalytic converters, mufflers, oxygen sensors.

Transmission Manual:

Gearbox assembly, disassembly, clutch operation, shift mechanisms, specific gear ratios.

Transmission Automatic:

Tiptronic automatic transmission operation, diagnostics, fluid service.

Drivetrain AWD:

All-wheel-drive system components, coupling, front axle differentials.

Suspension:

Front and rear suspension components, struts, shock absorbers, control arms, sway bars, PASM (Porsche Active Suspension Management).

Steering:

Power steering system, steering rack, steering column, alignment specifications.

Brakes:

Brake system components, ABS (Anti-lock Braking System), PSM (Porsche Stability Management), brake fluid specifications, bleeding procedures, disc and pad replacement.

Wheels Tires:

Wheel torque specifications, tire pressure recommendations, wheel bearing replacement.

Electrical System General:

Battery, charging system, starter motor, lighting, fuses, relays.

Body Exterior:

Body panels, doors, hood, trunk, bumpers, spoilers, glass replacement.

Body Interior:

Interior trim, seats, dashboard, airbags, climate control system.

Climate Control:

HVAC system operation, refrigerant, blower motor, AC compressor, cabin filter replacement.

Infotainment:

PCM (Porsche Communication Management) system diagnostics, navigation, audio system.

Safety Systems:

Airbag system operation, SRS (Supplemental Restraint System) diagnostics, seatbelt mechanisms.

Diagnostic Troubleshooting:

General troubleshooting guides, fault code interpretation, diagnostic procedures.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all systems.

Procedures Included

Maintenance Routine:

Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant checks.

Repair Engine:

Engine rebuilds, component replacement (e.g., water pump, thermostat, timing chain), cylinder head gasket replacement.

Repair Transmission:

Transmission seal replacement, clutch replacement, torque converter service.

Repair Suspension Steering:

Strut replacement, control arm bushing replacement, power steering pump replacement, alignment adjustments.

Repair Brakes:

Brake caliper overhaul, ABS module replacement, parking brake adjustment.

Repair Electrical:

Alternator replacement, starter motor replacement, window regulator repair, sensor replacement.

Repair Bodywork:

Door panel removal, bumper cover replacement, mirror assembly replacement.

Diagnostics Engine:

Fuel trim analysis, misfire diagnosis, emissions system troubleshooting.

Diagnostics Transmission:

Gear selection issues, torque converter slip diagnosis, electronic transmission control unit (TCM) troubleshooting.

Diagnostics Electrical:

Short circuit detection, open circuit tracing, CAN bus communication troubleshooting.

Technical Specifications Torque:

Detailed torque specifications for all critical fasteners.

Technical Specifications Alignments:

Wheel alignment angles and specifications.

Technical Specifications Tolerances:

Engine component clearances and tolerances.

Technical Depth

Depth:

Comprehensive from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.

📊 Manual Specifications

File Format

Format:

Compatibility:

All PC-based Windows operating systems and Mac.

Print Quality

Printability:

Fully printable without restriction, page-by-page or in its entirety.

Binding Type

Delivery Method:

Instant download link post-purchase.

Paper Type

Digital Storage:

Can be saved to hard drive and burned to CD-ROM.

Software Requirements

Reader Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Code:

M97.01

Displacement:

3.6 liters (3596 cc)

Configuration:

Flat-six (Boxer)

Valvetrain:

DOHC, 4 valves per cylinder

Performance

Horsepower:

325 PS (320 bhp / 239 kW) at 6800 rpm

Torque:

370 Nm (273 lb-ft) at 4250 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI), Bosch Motronic ME7.8

Fuel Type:

Premium Unleaded Gasoline (98 RON recommended)

Cooling System

Type:

Water-cooled

🔧 Transmission

Standard

Type:

6-speed Manual Transaxle (G97.00)

Optional

Type:

5-speed Tiptronic Automatic (A97.00)

Features

Clutch:

Hydraulically operated, single dry plate clutch.

AWD System:

Porsche Traction Management (PTM) for Carrera 4 models (all-wheel-drive).

📐 Dimensions

Exterior

Length:

4435 mm (174.6 in)

Width:

1808 mm (71.2 in)

Height:

1300 mm (51.2 in)

Wheelbase:

2350 mm (92.5 in)

Weights

Curb Weight Manual:

Approx. 1450 kg (3197 lbs)

Curb Weight Tiptronic:

Approx. 1485 kg (3274 lbs)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (typical for this era of Porsche)

Active Features

Stability Control:

PSM (Porsche Stability Management)

Traction Control:

ASR (Anti-Slip Regulation)

ABS (Anti-lock Braking System) with EBD (Electronic Brake-force Distribution)

Passive Features

Airbags:

Driver and passenger front airbags, side airbags, head airbags.

Seatbelts:

Three-point inertia-reel seatbelts with belt tensioners and force limiters.

💡 Technology Features

Infotainment

System Name:

Porsche Communication Management (PCM) 2.1

Features Standard:

CD player, Radio, GPS Navigation system, optional CD changer, optional Bose sound system.

Driver Assistance

Cruise Control:

Standard on all models.

Parking Sensors:

Optional ParkAssist (front and rear parking sensors).

Connectivity

Bluetooth:

Optional Bluetooth hands-free connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000-15,000 miles or annually, whichever comes first, or as indicated by the vehicle's oil quality sensor.

Major Service Interval:

Around 30,000-40,000 miles or every 3-4 years, often including spark plugs, brake fluid, and detailed inspections.

Fluid Specifications

Engine Oil Type:

Fully synthetic SAE 0W-40 or 5W-40 meeting Porsche A40 specification (e.g., Mobil 1 0W-40).

Coolant Type:

Glysantin G48 (or equivalent) blue ethylene glycol-based antifreeze/coolant.

Brake Fluid Type:

DOT 4 (e.g., Porsche OE Brake Fluid).

Transmission Fluid Manual:

Pentosin FFL-3 or similar API GL-4 SAE 75W-80 synthetic gear oil.

Transmission Fluid Automatic:

Porsche ATF specification (e.g., Pentosin ATF1 or equivalent).

Known Issues

Intermediate Shaft Bearing (Ims):

While less prone than earlier 996 models, the IMS bearing is still a potential concern for the early 997. The manual would detail inspection and potential preventative measures.

Oil Separator:

Cracked or failed oil separator (also known as crankcase breather) can lead to oil consumption and smoke.

Variocam Actuators:

Potential issues with VarioCam actuators and solenoids, affecting variable valve timing.

Rear Main Seal:

Leaking rear main seal is a known issue that often requires transmission removal for repair.

📚 Vehicle History

Brand Heritage

Manufacturer:

Dr. Ing. h.c. F. Porsche AG

Model Evolution

997 Introduction:

The 997 generation of the Porsche 911 was introduced in 2004 as a successor to the 996 generation, representing a significant design and engineering evolution.

997 Design Philosophy:

Marked a return to classic Porsche design cues, including round headlights, which were a departure from the controversial fried-egg headlights of the 996.

Production

Manufacturing Location:

Zuffenhausen, Stuttgart, Germany

🏆 Awards & Recognition

Recognitions

Car And Driver Best 10:

Often named to Car and Driver's '10Best' lists for its performance and driving dynamics.

Auto Bild Sports Car Of The Year:

Frequently lauded by European automotive publications for its engineering and driving pleasure.